Hybrid Si-CNF Anode for High-Capacity Lithium Storage

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Solution Overview

Problem

Rechargeable lithium ion batteries face limitations in specific energy capacity, charging/discharging speed, and cycling lifetime due to the large volume expansion of lithiated silicon anodes, which leads to mechanical failure.

Innovation Solution

A hybrid core-shell nanowire architecture is developed using vertically aligned carbon nanofibers coaxially coated with amorphous silicon, providing a robust and efficient lithium ion storage system with improved mechanical strength and cycling stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as anode material to form Li4.4Si alloy, then specific energy capacity is improved (4,200 mAh/g), but volume expansion up to 300% causes structural stress and mechanical failure

Engineering Contradiction:
Improvespecific energy capacityVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The silicon anode is segmented into nanoscale particles (5-50 nm diameter) rather than using bulk silicon. This segmentation allows each particle to independently accommodate volume expansion during lithiation, preventing the propagation of structural stress and mechanical failure while maintaining high specific capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Silicon nanoparticles are embedded within a porous carbon matrix structure, creating a nested configuration where the silicon is contained within the carbon framework. This nested structure provides mechanical support to the silicon particles during volume expansion while allowing the silicon to maintain its high-capacity alloying reaction with lithium.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If graphite is used as anode material, then structural stability is maintained, but specific energy capacity is limited to 372 mAh/g

Engineering Contradiction:
Improvestructural stabilityVSAvoidspecific energy capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The anode uses a composite structure combining silicon nanoparticles with a porous carbon matrix. The silicon component provides high specific capacity (4,200 mAh/g) while the carbon matrix provides structural stability and conductivity, creating a composite material that achieves both high capacity and structural integrity.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If large volume expansion of silicon is accommodated, then specific capacity is improved, but mechanical failure occurs due to structural stress

Engineering Contradiction:
Improvelithium storage capacityVSAvoidcycling lifetime
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The carbon matrix is designed with a porous structure that provides void space to accommodate the volume expansion of silicon particles during lithiation. This porous architecture allows the silicon to expand and contract during charge-discharge cycles without generating excessive structural stress, thereby maintaining mechanical integrity and improving cycling lifetime.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The porous carbon matrix acts as a flexible container that can deform to accommodate silicon volume changes. The carbon structure provides a flexible framework that moves with the silicon particles during lithiation-delithiation cycles, preventing mechanical failure while maintaining structural integrity over many cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid core-shell nanowire architecture enhances lithium ion storage capacity and cycling stability, achieving specific capacities up to 3938 mAh/gSi at the C/2 rate and retaining 1944 mAh/gSi after 110 cycles, significantly surpassing previous silicon-based architectures.

Implementation Method 1

The vertically aligned CNFs include multiwalled carbon nanotubes (MWCNTs), which are optionally grown on a Cu substrate using a DC-biased plasma chemical vapor deposition (PECVD) process

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Implementation Method 2

The vertically aligned CNFs include multiwalled carbon nanotubes (MWCNTs), which are optionally grown on a Cu substrate using a DC-biased plasma chemical vapor deposition (PECVD) process

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 3

a layer of amorphous silicon is deposited onto the CNFs by a magnetron sputtering process

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Data Source

PatentUS10461324B2Energy storage devices
Publication Date: 2019.10.29 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US10461324B2 patent drawing
  • US10461324B2 patent drawing
  • US10461324B2 patent drawing

AI summary

A novel hybrid lithium-ion anode material based on coaxially coated Si shells on vertically aligned carbon nanofiber (CNF) arrays. The unique cup-stacking graphitic microstructure makes the bare vertically aligned CNF array an effective Li+ intercalation medium. Highly reversible Li+ intercalation and extraction were observed at high power rates. More importantly, the highly conductive and mechanically stable CNF core optionally supports a coaxially coated amorphous Si shell which has much higher theoretical specific capacity by forming fully lithiated alloy. Addition of surface effect dominant sites in close proximity to the intercalation medium results in a hybrid device that includes advantages of both batteries and capacitors.