Hybrid Vehicle SOC Control for PM Emission Reduction

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Solution Overview

Problem

Hybrid vehicles face challenges in suppressing particulate matter (PM) emissions and maintaining drivability, especially during cold starts when the engine is low on temperature, as engine torque suppression control relies on battery state of charge, leading to limited duration and reduced output, which can result in insufficient driving force and increased PM emissions.

Innovation Solution

A control system that raises the state of charge (SOC) of the power storage device before stopping the vehicle, using electric driving devices to extend the duration of engine torque suppression control, by charging the battery and adjusting the SOC range based on particulate matter deposition, outside temperature, and travel conditions to optimize PM emission reduction and drivability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If engine torque suppression control is performed during cold start to reduce PM emissions, then PM emission is reduced, but the duration of suppression is limited due to low battery state of charge

Engineering Contradiction:
ImprovePM emissionVSAvoidduration of suppression control
Core Design Contradiction:
Object-generated harmful factorsVSDuration of action of moving object

Solution Approach 1:

The system performs preliminary charging of the battery during warm operating conditions before cold start occurs. By raising the SOC control range when the vehicle is warm and the engine is operating normally, sufficient electric power is stored in advance to enable extended duration of torque suppression control during subsequent cold starts, thereby resolving the contradiction between reducing PM emissions and maintaining sufficient suppression duration.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If engine output is increased before engine warm-up to secure driving force, then drivability is improved, but PM emission increases

Engineering Contradiction:
ImprovedrivabilityVSAvoidPM emission
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The system dynamically adjusts the SOC control range based on real-time operating conditions including filter deposition amount, outside temperature, and vehicle speed. When conditions favor low emission operation (sufficient battery charge, moderate driving conditions), the system maintains higher SOC control ranges to enable torque suppression. When driving demand is high, the system flexibly adjusts parameters to balance drivability and emission reduction, resolving the contradiction between maintaining ease of operation and reducing harmful emissions.

Inventive Principle:
Principle #15Dynamics

3Duration of action of moving object

If SOC control range is raised to extend suppression control duration, then suppression duration is extended, but fuel efficiency deteriorates

Engineering Contradiction:
Improvesuppression control durationVSAvoidfuel efficiency
Core Design Contradiction:
Duration of action of moving objectVSLoss of energy

Solution Approach 1:

The system changes multiple parameters dynamically including SOC control range, lower limit SOC value, and upper limit SOC value based on operating conditions. The control range is raised selectively based on filter deposition amount, outside temperature, and vehicle speed conditions. By adjusting these parameters adaptively rather than maintaining a constantly high SOC control range, the system extends suppression control duration when needed while minimizing fuel efficiency deterioration during normal operation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11433871B2Hybrid vehicle and method of controlling the same
Publication Date: 2022.09.06 TOYOTA JIDOSHA KK
  • US11433871B2 patent drawing
  • US11433871B2 patent drawing
  • US11433871B2 patent drawing

AI summary

An ECU is configured to control an SOC control center of a battery and perform an engine torque suppression control. The engine torque suppression control is a control that suppresses output of an engine during a predetermined period of time after starting a system, and causes motor generators to output torque supplementing the suppressed output of the engine. When a deposition amount of PM on a filter exceeds a first specified amount, the ECU raises the SOC control center by controlling the motor generators before stopping the system as compared to when the deposition amount of PM is lower than a specified amount, and performs the engine torque suppression control at a next start after stopping the system.