Hybrid Vehicle SOC Control via Freeway Engine Charging

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Solution Overview

Problem

Hybrid vehicles face increased total travel costs due to inefficient charging strategies, where external charging is not optimized based on fuel and electric power costs, leading to suboptimal state of charge (SOC) management during travel.

Innovation Solution

The hybrid vehicle employs an electronic control unit to switch between EV and HV travel modes, executing charging amount recovery control by comparing travel costs and adjusting the SOC target value during freeway travel to minimize total travel costs, using external charging strategically based on cost comparisons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If external charging is uniformly performed without considering engine efficiency, then charging simplicity is improved, but total travel cost increases

Engineering Contradiction:
Improvecharging operation simplicityVSAvoidtotal travel cost
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The system dynamically changes the charging parameter (SOC target value) based on engine operation parameters. When engine efficiency is high, the SOC target value is increased to utilize engine output for charging, thereby reducing total travel cost while maintaining operational simplicity through automated control

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control unit continuously monitors engine operation state and adjusts the charging strategy accordingly. By feeding back engine efficiency information to the charging control system, the vehicle automatically optimizes charging timing and amount, resolving the contradiction between operational simplicity and cost reduction

Inventive Principle:
Principle #23Feedback

2Productivity

If SOC target value is increased during freeway travel, then charging efficiency is improved, but fuel consumption increases

Engineering Contradiction:
Improvecharging efficiencyVSAvoidfuel consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system changes the SOC target value parameter dynamically based on engine operation conditions. During freeway travel when engine efficiency is high, the SOC target value is increased to maximize charging efficiency while the system compensates for fuel consumption by utilizing the high-efficiency engine operation window

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system performs preliminary charging action during freeway travel when engine efficiency is high, before reaching destinations where external charging would be more expensive. This preliminary charging reduces the need for expensive external charging later, offsetting the fuel consumption during freeway charging

Inventive Principle:
Principle #10Preliminary action

3Object-generated harmful factors

If EV travel region is increased, then travel cost is reduced, but battery charge depletes faster

Engineering Contradiction:
Improvetravel costVSAvoidbattery charge
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The system performs preliminary charging of the battery during freeway travel when engine efficiency is high, increasing the SOC before leaving the freeway. This preliminary action ensures sufficient battery charge is available for EV travel on open roads, allowing the vehicle to reduce travel cost by using EV mode without worrying about charge depletion

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the EV travel region based on real-time SOC levels and route information. When SOC is sufficient after freeway charging, the EV travel region is expanded; when SOC is low, the system transitions to HV travel to recharge the battery, creating a dynamic balance between travel cost reduction and charge management

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces total travel costs by optimizing SOC levels and charging efficiency, allowing for lower fuel and electric power consumption, thereby minimizing charging costs and overall travel expenses.

Implementation Method 1

a motor generator that generates power by using electric power supplied from said battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an electric power generator mechanically coupled to the internal combustion engine and generating electric power to be charged to the electrical storage device by using power of the internal combustion engine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10214196B2Hybrid vehicle
Publication Date: 2019.02.26 TOYOTA JIDOSHA KK
  • US10214196B2 patent drawing
  • US10214196B2 patent drawing
  • US10214196B2 patent drawing

AI summary

The electronic control unit sets a target value of a charging amount of the electrical storage device and increases the charging amount to the target value during traveling on the freeway. The electronic control unit computes a first travel cost being cost per unit travel distance of fuel used when the EV travel is made by using the electric power charged in the electrical storage device at a time when the HV travel is made on the freeway, and the second travel cost being cost per unit travel distance of the electric power used when the EV travel is made by using the electric power charged in the electrical storage device by the charging mechanism at the destination. The electronic control unit sets the target value on the basis of a comparison result between the first travel cost and the second travel cost.