Hybrid Solvent Formulations for Selective H2S Removal

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Solution Overview

Problem

Current solvent formulations for extracting hydrogen sulfide from gas streams are limited by low selectivity over carbon dioxide and reduced capacity at elevated temperatures, necessitating the development of a hybrid solvent with enhanced acid gas carrying capacity and selectivity.

Innovation Solution

A process involving a liquid absorbent composition of tertiary or sterically hindered amines with a pKa of at least 9.0, combined with a physical solvent providing a dielectric constant of 24-45, and a controlled water content to enhance chemical solubility and selectivity for hydrogen sulfide over carbon dioxide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If aqueous alkanolamine solutions are used for hydrogen sulfide removal, then selectivity for hydrogen sulfide over carbon dioxide is achieved, but the capacity is reduced at elevated temperatures

Engineering Contradiction:
ImproveselectivityVSAvoidcapacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent combines two different solvent systems (aqueous alkanolamine solution and organic physical solvent) into a hybrid formulation. The alkanolamine component (e.g., MDEA) provides chemical absorption and selectivity for H2S, while the organic physical solvent (e.g., sulfolane, NMP, or glycols) enhances the overall capacity and maintains effectiveness at elevated temperatures. This merging of complementary solvent systems resolves the contradiction between selectivity and temperature-dependent capacity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention uses a composite solvent system consisting of multiple components with different functional properties. The hybrid formulation includes tertiary alkanolamines (for selective H2S removal), organic physical solvents (for enhanced capacity and thermal stability), and optionally accelerators or additives. This composite approach allows the solvent to simultaneously achieve high selectivity, high capacity, and temperature resilience that single-component systems cannot provide.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If water content is increased in the solvent formulation, then acid gas carrying capacity is improved, but selectivity for hydrogen sulfide decreases due to hydrolysis reaction

Engineering Contradiction:
Improvecarrying capacityVSAvoidselectivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent optimizes the water content parameter within a specific range (5-50 wt%, preferably 10-30 wt%) rather than using high or anhydrous conditions. This controlled water content provides enough moisture to maintain chemical absorption capacity while limiting the hydrolysis reaction that reduces selectivity. The hybrid organic solvent also modifies the reaction environment to suppress unwanted hydrolysis, allowing capacity and selectivity to coexist.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The organic physical solvent acts as an intermediary that mediates between water and the acid gases. It provides an alternative solvent environment that enhances acid gas solubility and carrying capacity while creating a chemical environment that suppresses the hydrolysis reaction. This intermediary role allows the system to achieve high capacity without sacrificing H2S selectivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional aqueous amine solutions are used, then the process is simple and economical, but the selectivity and capacity are limited by hydrolysis reaction

Engineering Contradiction:
Improveprocess simplicityVSAvoidselectivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention maintains process simplicity by using commercially available components (alkanolamines, organic solvents, and optional additives) that can be mixed together without complex synthesis. The hybrid formulation leverages the synergistic effects of these off-the-shelf materials to overcome the limitations of conventional aqueous solutions, achieving superior selectivity and capacity while keeping the formulation and operation relatively simple.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies key parameters of conventional aqueous amine solutions by introducing organic physical solvents and optimizing water content. These parameter changes (composition ratios, dielectric constant, viscosity) enhance both selectivity and capacity while maintaining the fundamental absorption process. The changes are implemented in a way that builds upon existing technology rather than requiring complete process redesign.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid solvent formulation achieves superior selectivity and capacity for hydrogen sulfide removal, maintaining effectiveness across low to medium acid gas partial pressures, thereby meeting stringent environmental specifications.

Implementation Method 1

enhance chemical solubility and selectivity for hydrogen sulfide over carbon dioxide

Methodology Applied
Scientific EffectChemical solubility: Solvation

Implementation Method 2

a physical solvent capable of providing a dielectric constant as much as 60 at 25° C. and of at least about 24 at 25° C.

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Implementation Method 3

achieves superior selectivity and capacity for hydrogen sulfide removal

Methodology Applied
Scientific EffectSelective absorption: Absorption (physical)

Data Source

PatentUS10226734B2Hybrid solvent formulations for selective H<sub>2</sub>S removal
Publication Date: 2019.03.12 DOW GLOBAL TECHNOLOGIES LLC
  • US10226734B2 patent drawing
  • US10226734B2 patent drawing
  • US10226734B2 patent drawing

AI summary

A method of treating oil and gas streams including hydrogen sulfide (H2S) comprising treating the gas stream with an aqueous solution of an amine and a physical solvent which, when mixed in equal mass ratio with the amine or amine mixture, display a dielectric constant of at least about 20, wherein the pKa of the amine is at least about 9.0 and the amine boiling point is at least 200° C.