Hybrid Vehicle Start-Up Control for Catalyst Heating and Battery Charge

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Solution Overview

Problem

Hybrid vehicles face high emissions of polluting particles during cold starts due to inefficient catalyst heating, leading to increased costs and mass with additional heating devices and oversized batteries.

Innovation Solution

A method for managing the startup of hybrid vehicles by measuring catalyst temperature and battery charge, prohibiting movement until thresholds are met, using the thermal engine to heat the catalyst and recharge the battery, and switching to pure electric mode once thresholds are reached, allowing the thermal engine to continue heating the catalyst without traction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If additional heating devices and oversized battery are used to guarantee cold start in electric mode, then the catalyst can reach priming temperature faster, but the cost and mass of the vehicle increase significantly

Engineering Contradiction:
Improvecatalyst temperatureVSAvoidvehicle mass
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The thermal engine is made to serve dual purposes: providing propulsion and heating the catalyst. By utilizing the engine's own operation to generate heat through exhaust gases, the system eliminates the need for separate heating devices and oversized batteries, thereby reducing vehicle mass while still achieving catalyst priming temperature.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The thermal engine is designed to perform multiple functions simultaneously: it provides mechanical propulsion for the vehicle and acts as a heat source for the catalyst during cold starts. This multi-functionality eliminates the need for dedicated heating equipment and reduces overall system mass.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If additional heating devices and oversized battery are used to guarantee cold start in electric mode, then the catalyst can reach priming temperature faster, but the cost of the vehicle increases significantly

Engineering Contradiction:
Improvecatalyst temperatureVSAvoidvehicle cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The thermal engine is made to serve dual purposes: providing propulsion and heating the catalyst. By utilizing the engine's own operation to generate heat through exhaust gases, the system eliminates the need for separate heating devices and oversized batteries, thereby reducing vehicle mass while still achieving catalyst priming temperature.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The thermal engine is designed to perform multiple functions simultaneously: it provides mechanical propulsion for the vehicle and acts as a heat source for the catalyst during cold starts. This multi-functionality eliminates the need for dedicated heating equipment and reduces overall system mass.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If the vehicle is prohibited from moving during cold start to allow catalyst heating, then emissions are reduced, but the loss of time for vehicle operation increases

Engineering Contradiction:
Improvepollutant emissionsVSAvoidvehicle startup time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The system dynamically adjusts the vehicle operation mode based on real-time catalyst temperature. Instead of a static prohibition, the control system allows progressive operation while actively heating the catalyst, transitioning from a prohibited state to an authorized state as temperature thresholds are met, thereby reducing time loss while maintaining emission control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system continuously monitors catalyst temperature and adjusts vehicle operation authorization accordingly. This feedback mechanism allows the system to optimize the balance between emission reduction and operational time by authorizing movement when temperature conditions permit, rather than imposing a fixed time prohibition.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes pollutant emissions during cold starts by optimizing catalyst temperature and battery charge, enabling the use of a lower-cost, lighter battery and reducing the need for additional heating devices.

Implementation Method 1

This temperature rise, generated by the temperature of the exhaust gases and/or by external equipment (electric heating), is more or less fast depending on the technology retained for the catalyst substrate.

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the heat engine drives the electric traction motor operating into generator mode in transforming a mechanical energy supplied by the heat engine into an electrical energy allowing to recharge the battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP4069564B1Method and calculator for managing a start-up of a hybrid-type motor vehicle
Publication Date: 2023.12.27 STELLANTIS AUTO SAS
  • EP4069564B1 patent drawingFigure 1~2

AI summary

The invention relates to a method for managing a start-up of a hybrid-type motor vehicle (10) provided with a drivetrain (10') comprising: • - a combustion engine (11) associated with a catalytic converter (14); an electric traction motor (12) electrically connected to a battery (18); a clutch (16); and a gearbox (15), which are mounted on an axle assembly (13) of the motor vehicle (10), • - following a request to set the motor vehicle (10) in motion, said method comprising: • - a step of measuring a temperature (Tcat) of the catalytic converter (14), • - a step of determining a charge level (Nch) of the battery (18), and • - a step of optionally allowing the motor vehicle (10) to be set in motion as a function of the measured temperature (Tcat) of the catalytic converter (14) and of the charge level (Nch) of the battery (18) that has been previously determined.