Hybrid-Pattern Intravascular Stent for Sharp-Bend Flexibility

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Solution Overview

Problem

Existing intravascular stents are prone to collapse when bent around sharp angles, limiting their flexibility and effectiveness in tightly bent vessels.

Innovation Solution

A hybrid pattern intravascular stent with circumferentially self-expansible members and bridge members, featuring a combination of closed and open cells, is developed. This stent is manufactured using a thin ribbon of material that is wound around a mandrel and shaped into a desired frame, allowing for improved flexibility and radial strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If prior art stent designs are used, then scaffold strength is provided, but the stent collapses when bent around sharp angles

Engineering Contradiction:
Improvescaffold strengthVSAvoidflexibility in bent vessels
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The stent is divided into multiple cell structures (closed cells and open cells) that can independently deform. The closed cells provide structural support while the open cells enable flexibility, allowing the stent to bend around sharp angles without collapsing while maintaining scaffold strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the stent have different structural properties. The hybrid pattern creates zones with closed cells for strength and zones with open cells for flexibility, allowing the stent to simultaneously provide scaffold strength and adapt to bent vessel geometries.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If thin ribbon material is used, then manufacturing cost is reduced and wall thickness consistency is improved, but access to inner diameter surfaces for patterning is limited

Engineering Contradiction:
Improvemanufacturing cost and wall thickness consistencyVSAvoidaccess to inner diameter surfaces
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The laser patterning is performed on the inner diameter surfaces of the thin ribbon stent before the stent is fully formed or deployed. This preliminary action allows access to surfaces that would be difficult to reach after stent formation, enabling groove or pattern imparting while maintaining the manufacturing advantages of thin ribbon material.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid pattern stent provides enhanced flexibility and radial strength, enabling successful implantation in more sharply bent vessels without severe buckling, while maintaining adequate scaffold strength and flow diversion properties.

Implementation Method 1

a thin ribbon of material that is wound around a mandrel and shaped into a desired stent frame shape, allowing for improved flexibility and radial strength

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12290458B2Stents having a hybrid pattern and methods of manufacture
Publication Date: 2025.05.06 VACTRONIX SCIENTIFIC LLC
  • US12290458B2 patent drawing
  • US12290458B2 patent drawing
  • US12290458B2 patent drawing

AI summary

An intravascular stent and method of making an intervascular stent having a hybrid pattern a. The hybrid pattern comprises a plurality of circumferentially self-expansible members comprising a plurality of interconnected, geometrically deformable closed cells, adjacent self-expansible members interconnected by a plurality of bridge members linking a first interconnection between two closed cells in a first self-expansible member to a second interconnection between two closed cells in a second self-expansible member, wherein the second interconnection is circumferentially offset and non-adjacent to the first interconnection.