Hybrid Multi-Phase Step-Down Converter With Cross-Coupled Capacitors

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Solution Overview

Problem

Conventional dual-phase step-up power conversion systems require a large number of power switches and capacitors, making them costly and inefficient, especially for achieving high step-up ratios in portable devices.

Innovation Solution

A hybrid dual-phase step-up power conversion system is proposed, which includes a first leg and a second leg with series-connected switches and cross-coupled capacitors, allowing for efficient voltage conversion with reduced component count.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional dual-phase step-up power conversion system is used to achieve high step-up ratio, then the output voltage can be increased, but the number of power switches and capacitors increases significantly

Engineering Contradiction:
Improveoutput voltageVSAvoidnumber of power switches and capacitors
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent combines two power conversion phases into a hybrid architecture where a first phase (boost converter) and a second phase (charge pump) share common components including power switches and capacitors. This merging reduces the total component count while maintaining the ability to achieve high step-up voltage ratios through the coordinated operation of both phases.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs power switches and capacitors to serve multiple functions across different operating phases. The same power switches are used in both the boost converter phase and the charge pump phase, and capacitors are shared between phases, allowing each component to perform universal roles that reduce overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If a conventional boost converter is used to achieve high step-up ratio (1:4 or higher), then the output voltage requirement is met, but the conversion efficiency decreases

Engineering Contradiction:
Improveoutput voltageVSAvoidconversion efficiency
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent segments the high step-up conversion process into two distinct phases: a first phase (boost converter) that provides moderate step-up conversion, and a second phase (charge pump) that provides additional voltage multiplication. Each phase operates optimally within its designed range, avoiding the excessive duty cycle requirements of a single-stage boost converter and thereby improving overall efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operating parameters between phases by switching between different conversion mechanisms. The boost converter operates with optimized duty cycle for efficiency, while the charge pump phase provides voltage multiplication with different operational characteristics, allowing the system to achieve high step-up ratios without the efficiency penalties of a single high-ratio boost converter.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a cascaded power conversion system (boost converter + charge pump) is used to improve efficiency, then the conversion efficiency increases, but the system complexity increases

Engineering Contradiction:
Improveconversion efficiencyVSAvoidsystem structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the boost converter and charge pump into a unified hybrid system where components are shared between phases. The power switches and capacitors serve both the boost conversion function and the charge pump function, reducing the total component count compared to a fully separate cascaded system while maintaining the efficiency benefits of the two-phase architecture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid system achieves a high step-up ratio with improved efficiency and reduced power dissipation, while minimizing the number of power switches and capacitors, thus enhancing cost-effectiveness and reliability.

Implementation Method 1

The inductor is coupled between an input power source and the common node of the diode and the MOSFET transistor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The output filter may be implemented as a capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12334806B2Hybrid power conversion system and control method
Publication Date: 2025.06.17 HALO MICROELECTRONICS INT
  • US12334806B2 patent drawing
  • US12334806B2 patent drawing
  • US12334806B2 patent drawing

AI summary

A converter includes L phase legs, each phase leg of the L phase legs comprising a plurality of switches connected in series between an input power source and ground, wherein a first flying capacitor of an Mth phase is cross-coupled between an Mth phase leg and an (M+1)th phase leg, and a first flying capacitor of an Lth phase is cross-coupled between an Lth phase leg and a first phase leg, and wherein switches of the L phase legs are configured such that a ratio of an input voltage of the hybrid multi-phase step-down power converter to an output voltage of the hybrid multi-phase step-down power converter is equal to N/D, and wherein L, M, N are positive integers with M<L, L>2, and D is a duty cycle of the hybrid multi-phase step-down power converter.