Hybrid Vehicle Sub-Battery Abnormality Control via Mode Switching

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Solution Overview

Problem

Hybrid electric vehicles face challenges in protecting the sub-battery from overcharging and damage when an abnormality is detected, as existing systems may inhibit travel if the HEV traveling mode is disabled, compromising vehicle functionality and safety.

Innovation Solution

The electric power supply system includes a control apparatus that switches between HEV and EV traveling modes, disabling HEV mode and enabling EV mode when a sub-battery abnormality is detected, preventing overcharging and allowing continued vehicle operation while protecting the sub-battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the HEV traveling mode is disabled when sub-battery abnormality is detected, then the sub-battery is protected from overcharging, but the vehicle loses the ability to switch between traveling modes

Engineering Contradiction:
Improvesub-battery protectionVSAvoidtraveling mode switching capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent extracts the sub-battery protection function from the normal control flow by implementing a dedicated abnormality detection mechanism. When abnormality is detected, the system isolates the sub-battery charging function while preserving the overall vehicle operation, allowing the HEV mode to remain disabled as a protective measure without compromising the main battery system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The control apparatus acts as an intermediary between the abnormality detection and the traveling mode selection. It mediates by receiving abnormality signals, determining the appropriate response (disabling HEV mode), and communicating this state to the traveling mode selection logic, thereby protecting the sub-battery while maintaining systematic control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the HEV traveling mode is disabled when sub-battery abnormality is detected, then overcharging is prevented, but the vehicle functionality is compromised

Engineering Contradiction:
Improveovercharging preventionVSAvoidvehicle operation capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent converts the harmful effect of sub-battery abnormality into a beneficial control state by automatically disabling the HEV traveling mode. This transformation ensures that the abnormality condition triggers a protective response that prevents further damage while maintaining vehicle operability in EV mode, turning a potential failure into a safe operational state.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system performs preliminary anti-action by proactively disabling the HEV traveling mode before the sub-battery can be further damaged. The control apparatus detects abnormality early and preemptively prevents overcharging by restricting the traveling mode, thereby avoiding the harmful effects of continued charging in an abnormal state.

Inventive Principle:
Principle #9Preliminary anti-action

3Adaptability or versatility

If the sub-battery is continuously charged in HEV mode despite abnormality, then the traveling mode switching is maintained, but the sub-battery suffers damage

Engineering Contradiction:
Improvetraveling mode switchingVSAvoidsub-battery damage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the control apparatus continuously monitors sub-battery status and receives abnormality signals. When abnormality is detected, the system provides feedback by disabling the HEV traveling mode, creating a closed-loop control that prevents further charging in the abnormal state and protects the sub-battery from damage.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies beforehand cushioning by preparing the control logic to respond to sub-battery abnormality before damage occurs. The control apparatus is pre-configured to detect abnormality signals and automatically disable HEV mode, cushioning the sub-battery against further damage by preventing continued charging in the abnormal state.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures the sub-battery is protected from overcharging, maintains vehicle travel capability, and alerts the driver to potential sub-battery issues, enhancing safety and convenience by preventing unnecessary mode switches during travel.

Implementation Method 1

an electric power generator, configured to generate electric power upon receiving motive power outputted from the engine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11383615B2Electric power supply system, method of controlling electric power supply system, and control system for hybrid electric vehicle
Publication Date: 2022.07.12 SUBARU CORP
  • US11383615B2 patent drawing
  • US11383615B2 patent drawing
  • US11383615B2 patent drawing

AI summary

An electric power supply system is to be included in a hybrid electric vehicle that is provided with a driving motor and an engine and is configured to switch between an HEV traveling mode of traveling by causing both the driving motor and the engine to operate and an EV traveling mode of stopping the engine and traveling with motive power of the driving motor. The electric power supply system includes a main battery, an electric power generator, a sub-battery, and a control apparatus. The main battery supplies electric power to the driving motor. The electric power generator generates electric power upon receiving motive power outputted from the engine. The sub-battery is charged with the electric power generated by the electric power generator. If an abnormality is diagnosed as being present in the sub-battery, the control apparatus disables the HEV traveling mode and enables the EV traveling mode.