Hybrid Super-Capacitor Battery System for Pulsed Power

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Solution Overview

Problem

Current battery and super-capacitor technologies have limitations in pulsed power applications, with batteries offering better energy storage density but lower power density and shorter lifetimes, while super-capacitors provide superior power density but limited energy storage and shorter lifetimes, necessitating a hybrid approach to combine their complementary capabilities effectively.

Innovation Solution

A hybrid super-capacitor/battery system incorporating a super-capacitor unit, a battery unit, a DC/DC converter, and a power control system with inner voltage and outer current control loops, along with a switch controller using pulse width modulation (PWM) to manage energy flow and optimize performance by leveraging the strengths of both technologies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a battery system is used to provide pulsed power, then energy storage density is improved, but power density and lifetime are worsened

Engineering Contradiction:
Improveenergy storage densityVSAvoidpower density
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The patent combines a battery unit and a super-capacitor unit into a hybrid system where the battery provides energy storage density while the super-capacitor provides power density, resolving the contradiction between these two parameters through component merging

Inventive Principle:
Principle #5Merging (Combining)

2Use of energy by moving object

If a battery system is used to provide pulsed power, then energy storage density is improved, but lifetime is worsened

Engineering Contradiction:
Improveenergy storage densityVSAvoidlifetime
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The hybrid system merges battery and super-capacitor units with complementary characteristics, where the super-capacitor's long cycle life and low leakage compensate for battery limitations, improving overall system lifetime while maintaining energy storage density

Inventive Principle:
Principle #5Merging (Combining)

3Power

If a super-capacitor system is used to provide pulsed power, then power density is improved, but energy storage density is worsened

Engineering Contradiction:
Improvepower densityVSAvoidenergy storage density
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent merges super-capacitor and battery units in a hybrid configuration where each component compensates for the other's weaknesses, achieving both high power density from the super-capacitor and adequate energy storage density from the battery

Inventive Principle:
Principle #5Merging (Combining)

4Use of energy by moving object

If more battery cells are used to increase capacity, then energy storage is improved, but system cost and space are worsened

Engineering Contradiction:
Improveenergy storageVSAvoidsystem cost
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The hybrid system merges a smaller battery unit with a super-capacitor unit, where the super-capacitor handles high-power pulsed demands, allowing the battery to be downsized while maintaining overall energy storage capability, thus reducing system cost

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses partial battery capacity combined with super-capacitor supplementation for pulsed power, avoiding the need for excessive battery capacity that would increase cost and space requirements

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid system enhances battery capacity, extends discharge lifetime, and improves system performance by minimizing thermal stresses and energy loss, while allowing for cost and space savings by reducing the number of battery cells, thus providing superior energy and power density under pulsed power conditions.

Implementation Method 1

a DC/DC converter allowing charging and discharging of the super-capacitors

Methodology Applied
Scientific EffectElectrical energy transformation: Electromagnetic Induction

Implementation Method 2

a switch controller having a pulse width modulation (PWM) generator that receives from the voltage controller a duty cycle, D[n]

Methodology Applied
Scientific EffectPulse width modulation:

Data Source

PatentUS9882380B2For hybrid super-capacitor / battery systems in pulsed power applications
Publication Date: 2018.01.30 ELECTRO STANDARDS LAB
  • US9882380B2 patent drawing
  • US9882380B2 patent drawing
  • US9882380B2 patent drawing

AI summary

A hybrid super-capacitor/battery system is disclosed (particularly under high pulsed power and low temperature conditions) which allows an existing battery system to ride through transient loading and provide excellent energy density and power density under practical loading conditions.