Hybrid Switchgear Arc Extinction Through Current Transfer Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The challenge of safely connecting and disconnecting high-voltage and high-current solid-state hybrid switchgears in DC power distribution systems is exacerbated by the frequent occurrence of arcs between moving and stationary contacts, which complicates safe operation.

Innovation Solution

A solid-state hybrid switchgear design incorporating first and second isolating contacts, arcing contacts, switch units, detection units, sensing units, and a control unit that synchronizes the operation of switch units to manage current transfer and extinguish arcs during connection and disconnection processes, utilizing bidirectional or unidirectional semiconductor switch units for flexibility and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If solid-state hybrid switchgear is used for high-voltage and high-current connection and disconnection, then power distribution capability is improved, but arc generation between contacts occurs

Engineering Contradiction:
Improvepower distribution capabilityVSAvoidarc generation
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The switchgear is divided into multiple independent contact units (first and second isolating contacts, first and second arcing contacts) with separate control circuits. Each contact unit can be controlled independently to manage the connection and disconnection process, allowing arcs to be contained and extinguished in isolated sections while maintaining overall power distribution capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit acts as an intermediary that coordinates the operation of multiple contact units and switch units. It receives detection signals from sensing units monitoring arc conditions and automatically triggers the appropriate contact units to open or close, mediating between the power distribution function and arc suppression requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple contact units and control circuits are added to suppress arcs, then safety performance is improved, but device complexity increases

Engineering Contradiction:
Improvesafety performanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple contact units (isolating contacts and arcing contacts) are combined into a single integrated switchgear structure with a unified control unit. The control unit consolidates the control logic for all contact units, and detection units are integrated to monitor overall system conditions, reducing the complexity that would arise from completely separate control systems for each contact unit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit performs multiple functions: it controls the opening and closing of different contact units, receives detection signals from various sensing units, determines arc conditions, and triggers appropriate responses. This multi-functionality eliminates the need for separate control circuits for each contact unit, improving safety while managing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If real-time detection and control signals are implemented to extinguish arcs, then arc extinction capability is improved, but control system complexity increases

Engineering Contradiction:
Improvearc extinction capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The control unit automatically monitors arc conditions through detection units and independently determines when and how to extinguish arcs without external intervention. The system self-regulates by receiving detection signals, analyzing arc conditions, and automatically triggering the appropriate contact units to open or close, eliminating the need for complex external control systems while maintaining effective arc extinction capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Detection units continuously monitor the state of contacts and arc conditions, providing real-time feedback signals to the control unit. The control unit uses this feedback to automatically adjust the operation of contact units, creating a closed-loop control system that effectively extinguishes arcs while keeping the control logic centralized and manageable rather than distributed and complex.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively extinguishes arcs during connection and disconnection, ensuring safe operation and reducing the risk of electrical faults, while allowing for flexible configuration and cost-effective design options.

Implementation Method 1

output a first control signal to the first switch unit and/or the second switch unit, so as to turn on the first switch unit and/or the second switch unit to transfer a contact current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

enable a high-voltage and high-current solid-state hybrid switchgear to extinguish arcs during the connection and disconnection process

Methodology Applied
Scientific EffectArc extinction: Electric Arc

Data Source

PatentUS20260031296A1Solid-state hybrid switchgear and control method therefor
Publication Date: 2026.01.29 SIEMENS AG
  • US20260031296A1 patent drawing
  • US20260031296A1 patent drawing
  • US20260031296A1 patent drawing

AI summary

A solid-state hybrid switchgear includes first and second isolating contacts, first and second arcing contacts, first and second switch units, and a control unit. The first switch unit is connected in parallel with the first arcing contact. The second switch unit is symmetrical with the first switch unit and connected in parallel with the second arcing contact. The control unit is separately connected to the first and second switch units, and configured to output a first control signal to turn on the first and/or second switch unit to transfer a contact current, and after receiving a current transfer signal, output a second control signal to control the first and/or second switch unit to be turned off. The high-voltage and high-current solid-state hybrid switchgear can extinguish arcs during the connection and disconnection process, thereby improving safety performance. A control method for the solid-state hybrid switchgear is also provided.