A hybrid thermal plant

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current hybrid thermal plants have complex hydraulic circuits that hinder optimal exploitation of heat sources for both sanitary water and air conditioning, leading to inefficiencies and increased complexity.

Innovation Solution

An interface module simplifies the connection between heat sources, sanitary water plants, and air conditioning plants by using a tank with separate chambers and conduits to manage the flow of technical water, optimizing the use of heat sources and reducing compressor off-cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a complex hydraulic circuit is used to connect heat sources with sanitary water plant and air conditioning plant, then the connection can be established, but the structure becomes overly complex and optimal exploitation of heat sources is prevented

Engineering Contradiction:
Improveconnection capabilityVSAvoidhydraulic circuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The hydraulic circuit is segmented into functional modules: a common supply header for both sanitary water and air conditioning circuits, separate return circuits, and an interface module with storage tank. This segmentation allows independent optimization of each circuit while maintaining overall system simplicity and versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The common supply header serves both the sanitary water plant and the air conditioning plant simultaneously, allowing a single heat source to efficiently serve multiple functions. The interface module also provides multiple functions including storage, mixing, and temperature regulation for both circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the existing hydraulic circuit is used, then the system can operate, but optimal exploitation of heat sources is not achieved

Engineering Contradiction:
Improveheat source utilizationVSAvoidhydraulic circuit structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The storage tank in the interface module pre-heats or pre-cools water before it enters the heat pump or boiler, reducing the temperature differential and improving heat source efficiency. This preliminary action allows the heat sources to operate at optimal conditions more frequently.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The interface module acts as an intermediary between the heat sources and the two consumer circuits (sanitary water and air conditioning). It buffers and regulates flow and temperature, allowing heat sources to operate independently at optimal conditions while meeting the varying demands of both circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the hydraulic circuit is simplified, then the structure becomes less complex, but the ability to optimize heat source exploitation may be reduced

Engineering Contradiction:
Improvehydraulic circuit structureVSAvoidheat source performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The storage tank in the interface module automatically accumulates and releases thermal energy based on system demands, self-regulating the temperature and flow to both circuits without complex control mechanisms. This maintains reliable heat source performance while keeping the hydraulic circuit simple.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The interface module enables parameter changes in temperature and flow rate to both the sanitary water and air conditioning circuits independently, allowing heat sources to operate at optimal parameters while the simplified hydraulic circuit maintains system reliability through passive thermal buffering.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The interface module enhances the performance and reliability of the hybrid thermal plant by minimizing flow losses, reducing noise, and optimizing the performance of the heat pump, while simplifying the plant's structure and reducing the need for complex hydraulic circuits.

Implementation Method 1

a heat pump (11) having a compressor (11a), a first heat exchanger (12) configured to selectively heat or cool the technical water circulating in the technical water circuit

Methodology Applied
Scientific EffectHeat pump: Heat Exchanger

Implementation Method 2

a boiler (10) having a burner (20) configured to heat the technical water circulating in the technical water circuit

Methodology Applied
Scientific EffectCombustion heating: Combustion

Implementation Method 3

a first heat exchanger (12) configured to selectively heat or cool the technical water circulating in the technical water circuit

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentEP3220063B1A hybrid thermal plant
Publication Date: 2021.01.20 RIELLO
  • EP3220063B1 patent drawingFigure 1
  • EP3220063B1 patent drawingFigure 2
  • EP3220063B1 patent drawingFigure 3

AI summary

An interface module for a hybrid thermal plant (1) is provided with a first inlet (31) couplable to a heat pump supply conduit (22) configured to receive technical water heated by a heat pump (11); a second inlet (32) couplable to an air-conditioning return conduit (7) configured to receive return technical water from an air-conditioning plant (3); a first outlet (34) couplable to a boiler return conduit (21) configured to supply return technical water to a boiler (10); and a second outlet (35) couplable to a heat pump return conduit (23) configured to supply return technical water to the heat pump (11); the interface module (15) being configured so as to selectively connect the first inlet (31) with the first outlet (34) and/or the second inlet (32) with the second outlet (35) or the second inlet (32) with the first outlet (34) on the basis of the operative conditions of the boiler (10) and of the heat pump (11).