Hybrid Vehicle Torque Monitoring With Real-Time Limit Validation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional TMED-type hybrid systems in hybrid electric vehicles fail to detect incorrect calculations of driver's requested torque due to software or hardware issues, leading to excessive vehicle torque and unintended deceleration/acceleration.

Innovation Solution

A torque monitoring system and method that includes a requested torque determination module and a monitoring module to determine and limit upper and lower limits of driver's requested torque in real time, using separate memory and mapping tables to ensure accurate torque calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the controller calculates driver's requested torque based on accelerator pedal opening ratio and other torques, then the vehicle can respond to driver's acceleration requests, but software or hardware errors may cause incorrect torque calculation leading to excessive vehicle torque and unintended acceleration or deceleration

Engineering Contradiction:
Improvevehicle acceleration responseVSAvoidtorque calculation accuracy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-establishing upper and lower limit values for driver's requested torque before actual torque calculation occurs. The controller determines these limit values based on vehicle operating conditions (speed, gear position, engine state) and stores them for subsequent comparison. This preliminary setup enables real-time validation of torque calculations without delaying the acceleration response, thus maintaining reliability while preserving speed response.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by continuously comparing the calculated driver's requested torque against the pre-determined upper and lower limit values. When the calculated torque exceeds these limits, the system generates feedback signals to correct the torque command or trigger diagnostic routines. This closed-loop feedback mechanism detects and corrects software or hardware errors in real-time, preventing excessive torque while maintaining normal acceleration response.

Inventive Principle:
Principle #23Feedback

2Device complexity

If the controller determines driver's requested torque without monitoring mechanisms, then the system structure remains simple, but the system cannot detect incorrect torque calculations caused by software or hardware problems

Engineering Contradiction:
Improvetorque monitoring system structureVSAvoidtorque calculation verification
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies parameter changes by introducing limit value parameters (upper and lower bounds) that define the acceptable range for driver's requested torque. These parameters are determined based on vehicle operating conditions such as speed, gear position, and engine state. By changing the approach from unmonitored torque calculation to parameter-bounded torque determination, the system achieves verification capability while maintaining relatively simple structure through parameter-based control rather than complex mechanical monitoring.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses limit values as intermediaries between the torque calculation process and the final torque command. Instead of directly monitoring and analyzing the causes of torque calculation errors, the system introduces upper and lower limit values that mediate the relationship between calculated torque and executed torque. This intermediary approach enables verification of torque calculation accuracy without requiring complex monitoring infrastructure, thus achieving measurement precision with acceptable device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250319890A1System and method for monitoring torque in a hybrid electric vehicle
Publication Date: 2025.10.16 HYUNDAI MOTOR CO LTD
  • US20250319890A1 patent drawing
  • US20250319890A1 patent drawing
  • US20250319890A1 patent drawing

AI summary

A torque monitoring system and method for hybrid electric vehicles may monitor in real time whether a driver's requested torque is normally determined to prevent excessive deceleration and acceleration unintended by a driver while driving. The torque monitoring system includes a requested torque determination module configured to determine a driver's acceleration requested torque and a driver's deceleration requested torque. The system further includes a requested torque monitoring module configured to: determine a final upper limit requested torque to monitor the driver's acceleration requested torque and a final lower limit requested torque to monitor the driver's deceleration requested torque; limit an upper limit value of the driver's acceleration requested torque through the final upper limit requested torque; and limit a lower limit value of the driver's deceleration requested torque through the final lower limit requested torque.