Torque Transmission Control for Hybrid Vehicles

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Solution Overview

Problem

Current multi-ratio transmission systems in electric and hybrid vehicles cause torque interruption during gear changes, leading to decreased driving pleasure and increased costs, making them unsuitable for entry-level vehicles, while lithium-ion battery autonomy remains a significant challenge.

Innovation Solution

A method for controlling a torque transmission device with a limited number of gears, detecting favorable driving situations to change ratios without torque break, using sensors to predict power requirements and engage the optimum gear, optimizing performance and autonomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a multi-ratio transmission system is used to optimize the compromise between autonomy and performance, then the vehicle can achieve better energy efficiency and acceleration performance, but torque interruption occurs during gear changes causing decreased driving pleasure

Engineering Contradiction:
Improvetransmission ratio adaptabilityVSAvoiddriving pleasure
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent applies the continuity of useful action principle by maintaining continuous torque transmission during gear changes. The electrical machine continuously drives the generator during ratio transitions, ensuring that torque is never interrupted to the wheels. This eliminates the torque break sensation while allowing seamless gear changes, thus preserving driving pleasure while maintaining transmission ratio adaptability.

Inventive Principle:
Principle #20Continuity of useful action

2Ease of operation

If mechanical means are used to limit or prevent torque breakdown during gear changes, then driving pleasure is maintained, but the device complexity and cost increase significantly

Engineering Contradiction:
Improvedriving pleasureVSAvoidtransmission device complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical torque management systems with an electrical control system. Instead of using mechanical means to prevent torque breakdown, the invention uses the electrical machine and generator to continuously manage torque flow through electrical energy conversion. This substitution dramatically simplifies the mechanical transmission system while maintaining smooth torque delivery during gear changes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a limited number of gears is used to reduce device complexity and cost, then the transmission device becomes more affordable for entry-level vehicles, but the ability to optimize both performance and autonomy is reduced

Engineering Contradiction:
Improvetransmission device complexityVSAvoidtransmission ratio adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by making the transmission system adaptable through electrical control rather than fixed mechanical gearing. With only two physical gear ratios, the system dynamically adjusts torque distribution and generator loading to optimize performance across different driving conditions. The electrical machine's variable speed and torque capabilities compensate for the limited mechanical gear ratios, maintaining adaptability while simplifying the transmission structure.

Inventive Principle:
Principle #15Dynamics

4Force

If the electrical machine operates at low speed to maximize torque, then acceleration performance is improved, but the vehicle autonomy is reduced due to increased energy consumption

Engineering Contradiction:
ImprovetorqueVSAvoidenergy consumption
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by using the generator to periodically recharge the battery during driving. When the electrical machine operates at low speeds to maximize torque, the generator simultaneously generates electrical energy to recharge the battery, creating a periodic energy recovery cycle. This allows the system to sustain high-torque operation without proportionally increasing net energy consumption, as energy is recovered during deceleration and coasting phases.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP3631250B1Low-cost method for controlling a torque transmission device, particularly for an electric or hybrid vehicle
Publication Date: 2022.03.16 RENAULT SA
  • EP3631250B1 patent drawingFigure 1
  • EP3631250B1 patent drawingFigure 2

AI summary

The invention relates to a method for controlling a torque transmission device for an electric or hybrid vehicle, capable of transmitting the torque from the electrical machine of the vehicle to the drive wheels of the vehicle in accordance with a plurality of transmission ratios. All the ratios allow the maximum speed of the vehicle to be attained. The method comprises a step of detecting a favourable driving situation, during which a change of transmission ratio can be performed without interrupting the torque. If such a situation is detected, a step determines the optimum transmission ratio, said step including predicting the evolution of the power requirement taking into account the driving conditions. If the determined optimum ratio is different from the currently engaged ratio, a step engages the optimum transmission ratio. Application: electric or hybrid vehicles.