Hybrid Track Steering With Mechanical Backup and Seamless Failover

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Solution Overview

Problem

Conventional steer by wire (SbW) systems for track vehicles lack redundancy and safety, being susceptible to electronic failures and potential hacking, with cumbersome transitions between mechanical and electronic steering modes.

Innovation Solution

A hybrid SbW system that concurrently uses hydro-mechanical and electronic steering, enabling seamless transitions between modes with redundant components for improved safety and reliability, suitable for single or double chassis track vehicles, and adaptable for autonomous driving.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If electronic steering control is used without mechanical backup, then the system complexity is reduced and ease of operation is improved, but reliability deteriorates due to susceptibility to electronic failures and hacking

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a mechanical backup steering system that stands ready in advance to take over if the electronic system fails. This cushioning approach ensures that even if electronic control is compromised by failure or hacking, the vehicle retains steering capability through the mechanical connection between the steering wheel and steering mechanism.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If mechanical steering components are included for redundancy, then reliability is improved, but device complexity increases and ease of operation deteriorates due to cumbersome transitions between modes

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic mode-switching mechanisms with a direct mechanical connection that remains continuously engaged. The mechanical steering components are integrated into the steering wheel assembly itself, eliminating the need for separate mode transition mechanisms and reducing overall system complexity while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If mechanical steering components are included for redundancy, then reliability is improved, but ease of operation worsens due to cumbersome transitions between mechanical and electronic modes

Engineering Contradiction:
ImprovereliabilityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent eliminates the need for mode transitions by maintaining a continuous mechanical connection between the steering wheel and steering mechanism. The mechanical components are integrated directly into the steering wheel assembly, allowing the driver to operate the vehicle without needing to switch between electronic and mechanical modes, thus preserving ease of operation while ensuring reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid system ensures instantaneous and safe transitions between mechanical and electronic steering, maintaining control in case of failures and enabling reliable operation for both manual and autonomous driving scenarios.

Implementation Method 1

one or more electro-hydraulic control valves (245, 255) have hydraulic connections to the steering pump displacement control unit (225)

Methodology Applied
Scientific EffectHydraulic control: Hydraulic Press

Implementation Method 2

The mechanical connections can include a steering yoke and a hydro-mechanical steering unit

Methodology Applied
Scientific EffectMechanical force transmission: Mechanical Force

Data Source

PatentUS12012142B2Steer by wire with mechanical safety backup for a track vehicle
Publication Date: 2024.06.18 ST ENGINEERING LAND SYSTEMS LTD
  • US12012142B2 patent drawing
  • US12012142B2 patent drawing
  • US12012142B2 patent drawing

AI summary

A hybrid hydro-mechanical/electronic steering system for a track vehicle, where the driver system can simultaneously use hydro-mechanical connections and electronic (steer by wire) connections to steer a track vehicle such as a tank, where safeguards for safety and reliability include seamless transition between electronic to hydro-mechanical control and vice versa, such that the system can be used in a single or double chassis track vehicle and is adaptable for autonomous driving.