Hybrid Wall Urinal Trap Assembly for Odor and Sediment Control

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Solution Overview

Problem

Current waterless urinal systems face challenges with ongoing maintenance requirements, replacement of trap sealing media, and drain line sediment buildup, which affect their efficiency in preventing odors and conserving water.

Innovation Solution

A trap assembly for wall urinals featuring a housing with a drainage tube and a gel-filled enclosure that reacts with urine, providing a liquid seal and reducing odors, combined with a removal tool for easy maintenance, and an optional electronic flush valve for automated cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional traps (p-traps, s-traps, bell traps) are used to provide liquid seal for preventing sewer gases, then odor blocking is effective, but residual urine remains in the trap causing ammonia dioxide release and odors requiring multiple flushes

Engineering Contradiction:
Improvesewer gas odor blockingVSAvoidammonia dioxide odor from residual urine
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The trap is divided into multiple chambers: a first chamber for receiving urine and a second chamber for providing the liquid seal. This segmentation allows urine to be separated from the seal water, preventing residual urine from remaining in the seal chamber and eliminating ammonia dioxide release while maintaining effective sewer gas blocking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A baffle is introduced as an intermediary element between the first chamber and the second chamber. The baffle directs flow from the first chamber to the second chamber, ensuring that urine passes through the seal water which traps odors, while preventing direct communication between the urine chamber and the sealed environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of substance

If waterless urinals with oil-based trap sealing media are used, then water conservation is achieved, but ongoing maintenance requirements increase including replacement of trap sealing media

Engineering Contradiction:
Improvewater conservationVSAvoidmaintenance and replacement of trap sealing media
Core Design Contradiction:
Loss of substanceVSEase of repair

Solution Approach 1:

The system uses the urinal's own operational features (flushing mechanism) to maintain the trap. During normal flushing operations, water automatically refills the seal chamber to maintain the liquid seal, eliminating the need for separate maintenance of sealing media. The system serves itself by using its primary function (flushing) to maintain the trap seal.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the sealing medium from oil-based products to water-based liquid seal. This parameter change eliminates the need for specialized maintenance and replacement of oil-based sealing media, as water is readily available and can be automatically replenished through the existing flushing system.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If large volume traps directly connected to drain system are used, then sewer gas blocking is effective, but drain line sediment buildup increases

Engineering Contradiction:
Improvesewer gas blockingVSAvoiddrain line sediment buildup
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The trap is segmented into a first chamber for urine reception and a second chamber for sealing, connected through a restricted opening. This segmentation prevents direct communication between the large trap volume and the drain line, reducing sediment while maintaining effective gas blocking through the sealed second chamber.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different chambers have different functions and qualities: the first chamber handles urine with larger opening for reception, while the second chamber provides the seal with restricted opening to minimize sediment passage. This local differentiation allows effective odor blocking without proportionate sediment buildup in the drain line.

Inventive Principle:
Principle #3Local quality

4Object-generated harmful factors

If multiple flushing is performed to reduce odors from residual urine, then ammonia dioxide release is reduced, but clean fresh water is wasted

Engineering Contradiction:
Improveammonia dioxide odor reductionVSAvoidclean fresh water consumption
Core Design Contradiction:
Object-generated harmful factorsVSLoss of substance

Solution Approach 1:

By segmenting the trap into urine reception and seal chambers, the system eliminates the need for multiple flushes to clear residual urine odors. The sealed second chamber prevents ammonia dioxide release regardless of residual urine in the first chamber, saving the water that would otherwise be wasted on unnecessary flushes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The trap assembly effectively reduces maintenance needs, minimizes sediment buildup, and provides a reliable odor control mechanism using the urine's pH and enzymatic digestion properties, while allowing for customizable operation as both waterless and traditional urinals.

Implementation Method 1

A trap assembly for a wall urinal may include an enclosure having a hollow interior for holding a gel material that reacts with urine

Methodology Applied
Scientific EffectpH reaction: Chemical Bonding

Implementation Method 2

The trap assembly effectively reduces maintenance needs, minimizes sediment buildup, and provides a reliable odor control mechanism using the urine's pH and enzymatic digestion properties

Methodology Applied
Scientific EffectEnzymatic digestion: Enzyme

Implementation Method 3

Plumbing and sanitation codes require urinals to provide a liquid seal to prevent sewer gases from escaping

Methodology Applied
Scientific EffectLiquid seal: Surface Tension

Data Source

PatentUS20120317707A1Trap assembly for a hybrid wall urinal and associated methods
Publication Date: 2012.12.20 ROMERO JOSE
  • US20120317707A1 patent drawing
  • US20120317707A1 patent drawing
  • US20120317707A1 patent drawing

AI summary

A trap for positioning within a wall urinal includes a housing having an open top end and an open bottom end coupled to a drainage pipe. The trap includes a top that includes an upper surface with a center portion having at least one drainage opening extending therethrough. The top is to be coupled to the open top end of the housing. A drainage tube has an open top end and an open bottom end, with the open top end coupled to the center portion of the top and aligned with the at least one drainage opening. A cup is to be suspended within the housing and has an open top end and a closed bottom end with sidewalls therebetween, and with the open bottom end of the drainage tube inserted into the cup.