Hybrid Visible SWIR Imaging Sensor with Quantum Dot Integration

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Solution Overview

Problem

Conventional silicon-based image sensors are limited in detecting near-infrared (NIR) wavelengths, making them ineffective for nighttime imaging, and integrating NIR and visible light detection capabilities into a single imaging system poses significant challenges due to the need for different material systems.

Innovation Solution

A hybrid imaging array is developed, incorporating both visible and short-wave infrared (SWIR) pixel sensors on a semiconductor substrate with SWIR readout circuits, insulating layers, and quantum dot-based SWIR photodiodes connected via electrically conducting paths, along with capacitive transimpedance amplifiers and bias circuits to optimize signal processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional silicon-based image sensors are used, then visible light detection sensitivity is high, but near-infrared detection capability is lost

Engineering Contradiction:
Improvevisible light detection sensitivityVSAvoidnear-infrared detection capability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent combines silicon-based visible light photodetectors and quantum dot-based near-infrared photodetectors into a single hybrid imaging sensor array on a common CMOS substrate. This merging allows the sensor to simultaneously detect both visible and near-infrared wavelengths, resolving the contradiction between visible light sensitivity and NIR detection capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses composite material structures where quantum dot layers (e.g., PbS, PbSe) are integrated with silicon-based photodetector structures. The quantum dots have tunable bandgaps that enable near-infrared detection while the silicon substrate maintains visible light sensitivity, creating a composite photodetector system that achieves both detection capabilities.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If quantum dot materials are used for NIR detection, then near-infrared sensitivity is improved, but device complexity increases due to hybrid material systems

Engineering Contradiction:
Improvenear-infrared sensitivityVSAvoidhybrid material system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent designs a universal CMOS readout circuit architecture that can handle signals from both silicon-based visible photodetectors and quantum dot-based NIR photodetectors. The readout circuits are configured to process signals from multiple photodetector types through a unified interface, reducing the complexity that would otherwise arise from having separate processing paths for different material systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the imaging sensor into distinct regions: silicon-based photodetector regions for visible light and quantum dot photodetector regions for near-infrared. This segmentation allows each material system to be optimized independently while sharing common support infrastructure such as the CMOS substrate and readout circuits, thereby managing complexity through modular organization.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If hybrid imaging sensor is implemented, then both visible and NIR imaging capabilities are achieved, but manufacturing difficulty increases

Engineering Contradiction:
Improvedual-band imaging capabilityVSAvoidfabrication complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent employs preliminary action by first fabricating the silicon-based visible photodetectors and CMOS readout circuits using standard CMOS processes, then subsequently depositing and patterning the quantum dot layers in designated regions. This sequential fabrication approach allows each material system to be processed under its optimal conditions while maintaining compatibility with standard semiconductor manufacturing workflows.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses intermediary layers and structures, such as transparent conductive oxide layers and dielectric layers, to facilitate the integration of quantum dot photodetectors with the underlying CMOS circuitry. These intermediary elements provide electrical connections, mechanical support, and process compatibility, enabling the hybrid structure to be manufactured using adapted standard semiconductor processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid imaging array enables simultaneous detection and processing of both visible and NIR light, enhancing imaging capabilities under various lighting conditions by reducing noise and dark current issues through adaptive bias voltage control.

Implementation Method 1

quantum dot (QD) materials convert NIR photons into electrons that can be collected and measured using CMOS circuitry

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

SWIR photodiodes that are sensitive to light in the short wavelength portion of the infrared spectrum

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS10277838B2Monolithic visible/IR fused low light level imaging sensor
Publication Date: 2019.04.30 FAIRCHILD IMAGING INC
  • US10277838B2 patent drawing
  • US10277838B2 patent drawing
  • US10277838B2 patent drawing

AI summary

An imaging array and method for fabricating the same are disclosed. The imaging array includes a semiconductor substrate having a plurality of VIS pixel sensors and a plurality of SWIR readout circuits fabricated therein. An insulating layer is deposited on the semiconductor substrate. The insulating array has wells overlying the SWIR pixel sensors. A plurality of SWIR photodiodes are deposited in the wells. Each SWIR photodiode is located in a corresponding one of the wells and is connected by an electrically conducting path with the SWIR readout circuit underlying the SWIR photodiode. An electrically conducting transparent electrode overlying the SWIR photodiodes is connected to each of the SWIR photodiodes.