Hybrid Acoustic Wave Filter Using High-Q Mount Inductors

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Solution Overview

Problem

High frequency filters with LC resonant circuits and acoustic wave resonators suffer from degraded bandpass characteristics due to small Q-factors and inductance value variations in the inductors formed using wiring pattern conductors, leading to increased insertion loss and filter characteristic deviations.

Innovation Solution

Incorporating a mount component inductor with a large Q-factor into the high frequency filter, which forms a hybrid filter with the capacitive component of the acoustic wave resonator or a capacitor, to improve the bandpass characteristic and reduce inductance value deviations, while aligning the magnetic flux direction parallel to the substrate to prevent eddy currents and electromagnetic coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If an inductor is formed using a wiring pattern conductor within a substrate, then the device complexity is reduced and ease of manufacture is improved, but the Q-factor becomes small and the bandpass characteristic degrades

Engineering Contradiction:
Improveease of manufactureVSAvoidbandpass characteristic
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces a mount component inductor as an intermediary element with high Q-factor characteristics to compensate for the poor bandpass characteristics caused by the wiring pattern inductor. This mount component inductor acts as a mediator that improves the overall filter performance without requiring changes to the integrated wiring pattern inductor structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the Q-factor parameter by introducing a mount component inductor with specifically designed high Q-factor characteristics (Q-factor of 20 or more at 2 GHz). This parameter change directly addresses the degradation of bandpass characteristics while maintaining the ease of manufacture benefit from the integrated wiring pattern inductor

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If an inductor is formed using a wiring pattern conductor within a substrate, then the device complexity is reduced, but the inductance value varies depending on accuracy of width and thickness of the pattern, causing deviation of filter characteristic

Engineering Contradiction:
Improvedevice complexityVSAvoidinductance value accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The mount component inductor serves as a mediator that compensates for inductance value deviations caused by wiring pattern variations. By carefully designing the mount component inductor with stable inductance characteristics, the overall filter performance becomes less sensitive to manufacturing variations in the wiring pattern inductor

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies beforehand cushioning by pre-designing the mount component inductor to compensate for expected inductance variations in the wiring pattern inductor. This prior compensation approach ensures that filter characteristic deviations are minimized even when wiring pattern dimensions vary during manufacturing

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Speed

If the frequency of the second attenuation pole is positioned closer to the passband, then the steepness of the attenuation slope is increased, but the stopband width is reduced

Engineering Contradiction:
Improveattenuation slope steepnessVSAvoidstopband width
Core Design Contradiction:
SpeedVSLength of moving object

Solution Approach 1:

The patent resolves this contradiction by operating in another dimension - using a mount component inductor with specific Q-factor characteristics to enhance the attenuation slope steepness without directly moving the second attenuation pole. This dimensional approach allows independent optimization of both attenuation slope and stopband width

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the steepness of the attenuation slope, broadens the stopband, and reduces insertion loss within the passband, achieving improved filter characteristics with a Q-factor of 20 or more at 2 GHz and minimizing variations in the filter characteristics.

Implementation Method 1

aligning the magnetic flux direction parallel to the substrate to prevent eddy currents and electromagnetic coupling

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

aligning the magnetic flux direction parallel to the substrate to prevent eddy currents and electromagnetic coupling

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 3

an acoustic wave resonator and at least one inductor, wherein a capacitive component of the acoustic wave resonator constitutes a hybrid filter

Methodology Applied
Scientific EffectAcoustic wave resonator: Surface Acoustic Wave

Implementation Method 4

the acoustic wave resonator and the LC resonant circuit, each constitutes a band elimination filter (BEF)

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12199657B2High frequency filter, multiplexer, high frequency front-end circuit, and communication device
Publication Date: 2025.01.14 MURATA MFG CO LTD
  • US12199657B2 patent drawing
  • US12199657B2 patent drawing
  • US12199657B2 patent drawing

AI summary

A high frequency filter includes series arm resonators and parallel arm resonators as acoustic wave resonators and at least one inductor, wherein capacitive components of the acoustic wave resonators constitute an LPF and an HPF as hybrid filters with an inductor or with an inductor and a capacitor, and the at least one inductor includes inductors as mount component inductors.