Hybrid III-V Silicon Waveguide Coupon Design

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Solution Overview

Problem

Hybrid integration of III-V semiconductor based electro-optical devices with silicon platforms results in high optical losses, limiting their potential applications.

Innovation Solution

A device coupon with separate passive input and output waveguides coupled to an active waveguide containing a III-V semiconductor based electro-optical device, allowing for decoupling of RF bandwidth and optical coupling loss optimization, featuring bends and antireflective coatings to minimize optical losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If hybrid integration of III-V semiconductor based electro-optical devices with silicon platforms is performed by chip bonding, then the advantage of combining faster III-V devices with easier to fabricate silicon devices is achieved, but the optical loss becomes very high which limits potential applications

Engineering Contradiction:
Improveease of fabricationVSAvoidoptical loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The device coupon is segmented into distinct functional regions: an active waveguide region containing the III-V electro-optical device, and separate passive waveguide regions for input and output. This segmentation allows independent optimization of each region - the active region for RF bandwidth and the passive regions for minimal optical loss and efficient coupling to the silicon platform.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Passive waveguides act as intermediary elements between the active waveguide containing the III-V device and the silicon platform. These passive waveguides are specifically designed to minimize optical loss and serve as the coupling interface, mediating the transition between different material systems while preserving optical signal integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the optical path length of the active waveguide is minimized, then transmission losses are minimized, but the RF bandwidth and optical coupling loss cannot be individually optimized

Engineering Contradiction:
Improvetransmission lossVSAvoiddesign flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The waveguide system is divided into active and passive segments, allowing the optical path length of the active waveguide to be minimized for reduced transmission loss while the passive waveguides provide the necessary length and geometry for RF bandwidth optimization and efficient optical coupling to the silicon platform.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design allows dynamic optimization of different parameters in different regions: the active waveguide is optimized for minimal optical path length, the passive waveguides are optimized for RF bandwidth and coupling efficiency. This dynamic approach enables independent optimization of transmission loss, RF bandwidth, and optical coupling loss.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If bends are included in the input and output waveguides, then the geometry can be optimized to minimize optical losses, but the device complexity increases

Engineering Contradiction:
Improveoptical lossVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The bends are localized to specific segments of the passive waveguides rather than being distributed throughout the entire device. This segmentation allows the bends to be optimized for minimal optical loss in specific coupling regions while keeping the rest of the device structure simple and straightforward.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces optical losses in optoelectronic devices, enabling lower transmission losses and improved RF bandwidth, while optimizing the geometry and material selection of waveguides to enhance device performance.

Implementation Method 1

an input waveguide, including an input facet; an active waveguide, coupled to the input waveguide, the active waveguide including a III-V semiconductor based electro-optical device; and an output waveguide, configured to couple light between the active waveguide and an output facet

Methodology Applied
Scientific EffectOptical transmission: Waveguide (optics)

Implementation Method 2

the active waveguide including a III-V semiconductor based electro-optical device

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Implementation Method 3

featuring bends and antireflective coatings to minimize optical losses

Methodology Applied
Scientific EffectAnti-reflective coating: Anti-Reflective Coating

Data Source

PatentUS11953727B2Hybrid integration process and devices
Publication Date: 2024.04.09 ROCKLEY PHOTONICS LTD
  • US11953727B2 patent drawing
  • US11953727B2 patent drawing
  • US11953727B2 patent drawing

AI summary

A device coupon for use in a hybrid integration process with a silicon platform. The device coupon comprises: an input waveguide, including an input facet; an active waveguide, coupled to the input waveguide, the active waveguide including a III-V semiconductor based electro-optical device; and an output waveguide, configured to couple light between the active waveguide and an output facet. The input waveguide and output waveguide are passive waveguides.