Hybrid Diffractive Waveguide Structures for AR Light Uniformity

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Solution Overview

Problem

Existing augmented reality (AR) technologies face challenges in efficiently combining and uniformly outputting blue and red wavelengths of light from a single active waveguide layer, leading to reduced light coupling and uniformity, which affects the quality of virtual content presentation.

Innovation Solution

The use of low and high index gratings in different areas of the waveguide, combined with imprint or photolithography processes, creates hybrid diffractive structures that enhance light outcoupling efficiency and uniformity, improving image sharpness and quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If diffractive features are made efficient (height, index, slant angle) to outcouple more light, then light outcoupling efficiency improves, but light spread and uniformity in the combiner deteriorates

Engineering Contradiction:
Improvelight outcoupling efficiencyVSAvoidlight spread uniformity
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent applies local quality by using different grating structures in different regions of the waveguide. Specifically, it employs a first grating structure with first parameters in a first region and a second grating structure with second parameters in a second region. This allows each region to be optimized for its specific function: one region prioritizes light outcoupling efficiency while another region prioritizes light spread uniformity, thereby resolving the contradiction between these two competing requirements.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If diffractive features are made less efficient for outcoupling to improve light spread and uniformity, then light spread and uniformity in the combiner improves, but light output coupling towards the user deteriorates

Engineering Contradiction:
Improvelight spread uniformityVSAvoidlight output coupling
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent resolves this contradiction by implementing spatially varying grating structures where different regions have different properties optimized for their specific roles. The first grating structure in the first region is optimized for light spread uniformity, while the second grating structure in the second region is optimized for light output coupling efficiency. This local optimization approach allows both requirements to be satisfied simultaneously in different parts of the system.

Inventive Principle:
Principle #3Local quality

3Device complexity

If a single input coupler pupil is used on one side of the active waveguide layer to combine blue and red wavelengths, then device complexity is reduced, but the ability to uniformly output all wavelengths deteriorates

Engineering Contradiction:
Improvewaveguide structure complexityVSAvoidwavelength uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent maintains low device complexity by using a single input coupler pupil while achieving wavelength uniformity through spatially varying grating structures. The first and second grating structures are positioned in different regions relative to the single input coupler, allowing each to handle specific wavelength ranges or functions. This approach achieves multi-wavelength uniformity without requiring multiple input couplers, thus maintaining simplicity while improving performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the quality of virtual content by enhancing light spread and uniformity, resulting in sharper and more comfortable AR experiences.

Implementation Method 1

uses low and high index gratings in different areas of the waveguide

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

waveguide structures that guide light from a light source

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

varying index gradation over large surfaces

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250244517A1Method and system for hybrid surface relief waveguide structures for augmented reality devices
Publication Date: 2025.07.31 MAGIC LEAP INC
  • US20250244517A1 patent drawing
  • US20250244517A1 patent drawing
  • US20250244517A1 patent drawing

AI summary

An augmented reality system includes a projector and projection optics coupled to the projector. The augmented reality system also includes an eyepiece waveguide including hybrid diffractive structure including: one or more first nanofeatures having first material with a first index of refraction; and one or more second nanofeatures having a second material with a second index of refraction.