Hydrant Cap Retainer Mechanism for Tamper-Proof Security

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Solution Overview

Problem

Existing hydrant designs lack a secure and tamper-proof mechanism for securing the cap, making them vulnerable to unauthorized access and potential misuse.

Innovation Solution

A hydrant cap assembly with a cap fastener that extends through an opening in the hydrant body, featuring a threaded engagement system and anti-rotation features to securely attach the cap, ensuring it can only be removed with specialized tools, thus enhancing security and preventing accidental or intentional removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional hydrant cap is used, then the hydrant is easily accessible and visible, but the hydrant is vulnerable to unauthorized access and potential misuse

Engineering Contradiction:
Improvesecurity against unauthorized accessVSAvoidaccessibility for authorized users
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The hydrant cap assembly is divided into separate components: a cap portion and a fastener portion. The fastener includes a retainer that engages with the hydrant body and a fastening mechanism that secures the cap. This segmentation allows the cap to remain securely attached during normal conditions while enabling controlled access when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fastener acts as an intermediary mechanism between the cap and the hydrant body. It provides a controlled interface that prevents direct removal of the cap while allowing authorized removal through the fastening mechanism. The retainer portion serves as an intermediary structure that engages with the hydrant body to secure the entire cap assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a secure fastening mechanism is added to the hydrant cap, then tamper-proof security is improved, but the device complexity increases

Engineering Contradiction:
Improvetamper-proof securityVSAvoidcap assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fastener and retainer are combined into a single integrated fastening mechanism that performs multiple functions: securing the cap to the hydrant body, preventing tamper-proof access, and providing controlled removal capability. This merging reduces the number of separate components needed while maintaining security functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fastening mechanism is designed to be self-securing through threaded engagement or similar self-threading features. The retainer automatically engages with the hydrant body when the cap is installed, providing secure attachment without requiring additional fastening operations. The mechanism serves itself to maintain security during normal operation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a secure and tamper-proof mechanism for the hydrant cap, preventing unauthorized access and ensuring the hydrant remains operational only when intended, thereby enhancing safety and security in public locations.

Implementation Method 1

the hydrant cap defining a cap diameter, the cap diameter being greater than the barrel diameter; and a cap fastener, the hydrant cap secured to the top end of the hydrant body with the cap fastener

Methodology Applied
Scientific EffectThreaded engagement: Screw

Data Source

PatentUS10513838B2Hydrant cap with retainer
Publication Date: 2019.12.24 MUELLER INT LLC
  • US10513838B2 patent drawing
  • US10513838B2 patent drawing
  • US10513838B2 patent drawing

AI summary

A hydrant includes a hydrant body defining a top end and a bottom end distal from the top end, the top end defining a barrel diameter and an opening; and a hydrant cap defining an upper surface facing away from the hydrant body and a lower surface facing toward the top end of the hydrant body, the hydrant cap defining a cap diameter, the cap diameter being greater than the barrel diameter; and a cap fastener, the hydrant cap secured to the top end of the hydrant body with the cap fastener, a portion of the cap fastener extending through the opening defined in the top end of the hydrant body.