Hydrant Operating Nut Assembly for Tamper-Resistant Removal

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Solution Overview

Problem

Conventional hydrant operating nuts can be easily removed by unauthorized users with standard tools, posing a security risk in applications where tamper-resistance is necessary.

Innovation Solution

The implementation of tamper-resistant operating nuts on hydrants, secured using snap rings, tightening nuts, and dowel pins, which require specialized tools for removal, ensuring the nuts remain securely in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional hex nut is used to hold the operating nut on the hydrant stem, then the operating nut can be easily installed and removed with conventional tools, but the hydrant becomes vulnerable to unauthorized removal and tampering

Engineering Contradiction:
Improvesecurity against unauthorized removalVSAvoiddifficulty of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The fastening system is divided into multiple components: a specialized operating nut with non-circular outer perimeter, a corresponding tightening nut, and a snap ring. This segmentation creates a multi-step fastening process that prevents simple tool removal while maintaining secure attachment to the hydrant stem

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The operating nut features a non-circular outer perimeter with specific asymmetric geometry that matches a corresponding asymmetric tightening nut. This asymmetric design prevents the use of conventional circular wrenches and requires specialized tools, thereby preventing unauthorized removal while maintaining ease of operation with proper tools

Inventive Principle:
Principle #4Asymmetry

2Reliability

If the operating nut is secured with specialized tamper-resistant components, then unauthorized removal is prevented, but the device complexity increases

Engineering Contradiction:
Improvetamper-resistanceVSAvoidnumber of securing components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple securing functions are merged into an integrated assembly: the operating nut with non-circular perimeter, the matching tightening nut, and the snap ring work together as a unified tamper-resistant system. This merging reduces the need for separate fastening components and simplifies the overall assembly process while maintaining high security

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The snap ring is nested within the operating nut assembly, and the tightening nut is positioned adjacent to it on the same stem. This nested arrangement allows multiple securing mechanisms to occupy minimal space and work together efficiently, reducing device complexity while maintaining tamper-resistance

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11300227B2Tamper-resistant operating nut for hydrants
Publication Date: 2022.04.12 MUELLER INT LLC
  • US11300227B2 patent drawing
  • US11300227B2 patent drawing
  • US11300227B2 patent drawing

AI summary

Example aspects of a hydrant and a method of preventing tampering with a hydrant are disclosed. The hydrant can comprise an operating stem extending from the hydrant, the operating stem defining an elongate stem passage; an operating nut comprising a first end, an opposed second end and a central bore defined in the operating nut and extending from the first end to the second end, the operating nut further defining a dowel bore, the operating stem extending through the central bore, the operating nut positioned such that the dowel bore and the stem passage are substantially co-axially aligned; and a dowel pin inserted through the dowel bore of the operating nut and the stem passage of the operating stem.