Hydrant Stem Coupling with Radial Ribs for Flex Control

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Solution Overview

Problem

The extended bury depth of hydrants can cause flex or damage to the stem assembly, leading to operational issues due to increased stress and potential interference with access to the main valve, especially when a spider fitting is difficult to install and remove.

Innovation Solution

A stem coupling with a coupling body and radially extending ribs, which secures the upper and lower stems, providing a break-away feature and internal shoulder to prevent excessive flex and facilitate easy installation and removal, eliminating the need for a separate spider fitting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a spider fitting is installed to prevent excessive flex in the stem, then stem stability is improved, but installation complexity and difficulty of removal increase

Engineering Contradiction:
Improvestem stabilityVSAvoidinstallation complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines the spider fitting functionality with the stem coupling into a single integrated component. The coupling body includes both the coupling function to join upper and lower stems and the spider fitting function with radially extending ribs to prevent excessive flex. This merging eliminates the need for separate installation and removal operations, reducing installation complexity while maintaining stem stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The stem coupling is designed to perform multiple functions: it couples the upper and lower stems together while simultaneously providing the spider fitting function to prevent excessive flex. The coupling body with integrated ribs serves both structural purposes, reducing the number of components and simplifying installation procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If a spider fitting is installed to prevent excessive flex, then stem stability is improved, but access to the main valve is interfered with

Engineering Contradiction:
Improvestem stabilityVSAvoidaccess to main valve
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent extracts the spider fitting from its traditional position that interferes with valve access and relocates/integrates it into the stem coupling structure. By incorporating the ribs into the coupling body itself, the stabilizing function is maintained while clearing the space around the main valve for easier access and service operations.

Inventive Principle:
Principle #2Taking out (Extraction)

3Length of stationary object

If the bury depth is extended to reach distant water sources, then hydrant coverage is improved, but stem flex and damage risk increase

Engineering Contradiction:
Improvebury depthVSAvoidstem strength
Core Design Contradiction:
Length of stationary objectVSStrength

Solution Approach 1:

The integration of the spider fitting function into the stem coupling creates a more robust support structure for extended bury depths. The radially extending ribs provide additional lateral support to the stem assembly, preventing excessive flex even when the hydrant is installed at greater depths to reach distant water sources.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10428966B2Hydrant stem coupling with ribs
Publication Date: 2019.10.01 MUELLER INT LLC
  • US10428966B2 patent drawing
  • US10428966B2 patent drawing
  • US10428966B2 patent drawing

AI summary

A hydrant includes a hydrant body defining an internal cavity; an upper stem positioned within the internal cavity; a lower stem positioned within the internal cavity; and a stem coupling securing the upper stem to the lower stem, the stem coupling comprising a coupling body defining a main bore that is circular in radial cross-section and sized to receive the upper stem and the lower stem; and a plurality of ribs, each rib extending radially outward from the coupling body.