Hydraulic Brake Pedal Feedback for Realistic ABS Simulation

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Solution Overview

Problem

Existing driving simulators fail to realistically simulate the tactile feedback of an automobile brake pedal, particularly during Anti-Lock Brake System (ABS) activation, leading to a suboptimal training experience.

Innovation Solution

A hydraulic brake system for driving simulators that includes a master and slave cylinder chamber connected via a hydraulic system, with a pressure module that intermittently alters pressure to mimic the vibratory pulsation of an ABS system, using solenoid valves and a pump to create life-like tactile feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single solenoid is used to generate brake pedal vibrations during ABS activation, then the system complexity is reduced, but the realism of tactile feedback deteriorates

Engineering Contradiction:
Improvebrake system structureVSAvoidtactile feedback realism
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The brake system is divided into two independent hydraulic circuits: a master cylinder circuit that responds to pedal input, and a slave cylinder circuit that generates ABS feedback vibrations. This segmentation allows each circuit to perform its specific function optimally without interfering with the other, achieving realistic tactile feedback while maintaining system manageability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A dual-piston slave cylinder is introduced as an intermediary component between the hydraulic system and the brake pedal. The slave cylinder receives hydraulic pressure independently and translates it into realistic pedal vibrations, mediating between the electronic ABS control and the user's tactile sensation to achieve authentic feedback

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the brake system uses a simple mechanical vibration mechanism, then the ease of manufacture is improved, but the accuracy of ABS simulation deteriorates

Engineering Contradiction:
Improvevibration mechanismVSAvoidABS pulsation accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system uses hydraulic pressure control instead of simple mechanical vibration mechanisms. The dual-piston slave cylinder utilizes hydraulic fluid to generate realistic pedal vibrations that accurately replicate ABS pulsation characteristics, achieving high simulation accuracy through fluid dynamics rather than mechanical means

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a realistic simulation of brake pedal feedback, including ABS activation, enhancing the training experience by closely approximating the feel of a real automobile brake pedal.

Implementation Method 1

a master cylinder chamber and a slave cylinder chamber, which are in fluid communication via a hydraulic system

Methodology Applied
Scientific EffectHydraulic pressure transmission: Pascal's Law

Implementation Method 2

The pressure system is adapted to intermittently increase and decrease the pressure in said hydraulic system such that tactile feedback is provided to said brake pedal

Methodology Applied
Scientific EffectHydraulic pressure modulation: Hydraulic Press

Data Source

PatentUS12353233B2Brake system with controlled pedal feedback
Publication Date: 2025.07.08 ASETEK DANMARK
  • US12353233B2 patent drawing
  • US12353233B2 patent drawing
  • US12353233B2 patent drawing

AI summary

A brake system for a driving simulator, the brake system comprising a master cylinder chamber and a slave cylinder chamber which are arranged in fluid communication via a hydraulic system. The master cylinder chamber comprising a master cylinder piston which is mechanically connected to a brake pedal such that movement of the brake pedal results in translation of the master cylinder piston along the axis of said master cylinder chamber. The hydraulic system comprising a pressure module which is arranged such that it divides the hydraulic system into a master side in fluid communication with the master cylinder chamber and a slave side in fluid communication with the slave cylinder chamber. The pressure system is adapted to intermittently increase and decrease the pressure in the hydraulic system such that tactile feedback is provided to the brake pedal.