Hydraulic Brake Cooling Layout to Protect Machine Efficiency

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Solution Overview

Problem

Existing hydraulic systems face inefficiency due to heat transfer from braking systems to hydraulic machines during cooling, leading to degraded performance, and previous solutions to separate cooling circuits result in complex and bulky structures.

Innovation Solution

A hydraulic apparatus with a casing containing a hydraulic machine and a braking system, featuring an irrigation system with a fluid inlet and outlet configuration that directs fluid flow to cool the braking system after passing through the hydraulic machine, using check valves and pressure sensors to manage fluid flow and prevent pressure buildup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single cooling circuit is used to cool both the braking system and hydraulic machine, then the structure is simple, but the hydraulic machine receives additional heat from the braking system degrading its efficiency

Engineering Contradiction:
Improvecooling circuit structureVSAvoidhydraulic machine efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The cooling circuit is segmented into two distinct flow paths: a first circuit that draws fluid from the hydraulic machine cooling zone and returns it to the hydraulic machine, and a second circuit that draws fluid from the braking system cooling zone and returns it to the braking system. This segmentation prevents heat transfer from the braking system to the hydraulic machine while maintaining structural simplicity through a shared fluid reservoir and pump system.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If separate cooling circuits are used for the braking system and hydraulic machine, then heat transfer to the hydraulic machine is prevented, but the structure becomes complex and bulky

Engineering Contradiction:
Improvehydraulic machine efficiencyVSAvoidcooling circuit structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

While the cooling circuits are functionally separate, they are merged at the system level by sharing the fluid reservoir (casing), the fluid circulation pump, and the overall circuit architecture. This merging approach maintains the thermal isolation benefits of separate circuits while avoiding the complexity and bulk of completely independent cooling systems with separate reservoirs and pumps.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If cooling fluid is circulated through the braking system, then the braking system is cooled effectively, but pressure buildup occurs within the casing

Engineering Contradiction:
Improvebraking system temperatureVSAvoidcasing pressure
Core Design Contradiction:
TemperatureVSStress or pressure

Solution Approach 1:

The system incorporates preliminary pressure management features including pressure relief valves and temperature-activated expansion chambers that are pre-configured in the circuit. These elements are designed to activate before dangerous pressure levels are reached, preventing pressure buildup while allowing effective cooling of the braking system. The circuit is pre-bled of air pockets and pre-filled with appropriate fluid volumes to prevent pressure issues from the outset.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively cools the braking system while preventing heat transfer to the hydraulic machine, maintaining its efficiency and avoiding the complexity of separate cooling circuits.

Implementation Method 1

an irrigation system adapted to cool said brake disks selectively by means of a fluid

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

the fluid inlet and outlet of the irrigation system define a fluid flow within the casing in which the braking system is downstream from the hydraulic machine

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11067144B2Braking system for a hydraulic machine
Publication Date: 2021.07.20 POCLAIN HYDRAULICS IND
  • US11067144B2 patent drawing
  • US11067144B2 patent drawing
  • US11067144B2 patent drawing

AI summary

A hydraulic apparatus comprising a casing (1) having arranged therein a hydraulic machine (2), a shaft (4) mounted to rotate relative to the casing (1) by means of a bearing (5), a braking system (3) having a plurality of brake disks (31, 34) configured to prevent the shaft (4) rotating relative to the casing (1) in selective manner, and a control system (6, 7) for controlling said braking disks (31, 34), the hydraulic system including an irrigation system adapted to cool said brake disks (31, 34) by means of a fluid, the irrigation system including a fluid inlet (81) and a fluid outlet (82), the hydraulic system being characterized in that the fluid inlet and outlet (81, 82) of the irrigation system define a fluid flow within the casing in which the braking system (3) is downstream from the hydraulic machine (2).