Hydraulic Brake Cooling Layout to Protect Machine Efficiency
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Solution Overview
Problem
Existing hydraulic systems face inefficiency due to heat transfer from braking systems to hydraulic machines during cooling, leading to degraded performance, and previous solutions to separate cooling circuits result in complex and bulky structures.
Innovation Solution
A hydraulic apparatus with a casing containing a hydraulic machine and a braking system, featuring an irrigation system with a fluid inlet and outlet configuration that directs fluid flow to cool the braking system after passing through the hydraulic machine, using check valves and pressure sensors to manage fluid flow and prevent pressure buildup.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a single cooling circuit is used to cool both the braking system and hydraulic machine, then the structure is simple, but the hydraulic machine receives additional heat from the braking system degrading its efficiency
Solution Approach 1:
The cooling circuit is segmented into two distinct flow paths: a first circuit that draws fluid from the hydraulic machine cooling zone and returns it to the hydraulic machine, and a second circuit that draws fluid from the braking system cooling zone and returns it to the braking system. This segmentation prevents heat transfer from the braking system to the hydraulic machine while maintaining structural simplicity through a shared fluid reservoir and pump system.
2Loss of energy
If separate cooling circuits are used for the braking system and hydraulic machine, then heat transfer to the hydraulic machine is prevented, but the structure becomes complex and bulky
Solution Approach 1:
While the cooling circuits are functionally separate, they are merged at the system level by sharing the fluid reservoir (casing), the fluid circulation pump, and the overall circuit architecture. This merging approach maintains the thermal isolation benefits of separate circuits while avoiding the complexity and bulk of completely independent cooling systems with separate reservoirs and pumps.
3Temperature
If cooling fluid is circulated through the braking system, then the braking system is cooled effectively, but pressure buildup occurs within the casing
Solution Approach 1:
The system incorporates preliminary pressure management features including pressure relief valves and temperature-activated expansion chambers that are pre-configured in the circuit. These elements are designed to activate before dangerous pressure levels are reached, preventing pressure buildup while allowing effective cooling of the braking system. The circuit is pre-bled of air pockets and pre-filled with appropriate fluid volumes to prevent pressure issues from the outset.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration effectively cools the braking system while preventing heat transfer to the hydraulic machine, maintaining its efficiency and avoiding the complexity of separate cooling circuits.
Implementation Method 1
an irrigation system adapted to cool said brake disks selectively by means of a fluid
Implementation Method 2
the fluid inlet and outlet of the irrigation system define a fluid flow within the casing in which the braking system is downstream from the hydraulic machine
Data Source
AI summary
A hydraulic apparatus comprising a casing (1) having arranged therein a hydraulic machine (2), a shaft (4) mounted to rotate relative to the casing (1) by means of a bearing (5), a braking system (3) having a plurality of brake disks (31, 34) configured to prevent the shaft (4) rotating relative to the casing (1) in selective manner, and a control system (6, 7) for controlling said braking disks (31, 34), the hydraulic system including an irrigation system adapted to cool said brake disks (31, 34) by means of a fluid, the irrigation system including a fluid inlet (81) and a fluid outlet (82), the hydraulic system being characterized in that the fluid inlet and outlet (81, 82) of the irrigation system define a fluid flow within the casing in which the braking system (3) is downstream from the hydraulic machine (2).


