Hydraulic Component Hygienic Treatment via Permeable Port Covers
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Solution Overview
Problem
Hydraulic components, particularly pipes made of plastic materials like HD polyethylene, PVC, or polypropylene, lack hygienic and sanitary characteristics during production and installation, leading to potential contamination and complications in sterilization due to exposure to air, dust, and biological organisms.
Innovation Solution
Applying a removable protective cover permeable to sterilizing agents like steam or ethylene oxide to the inlet ports of hydraulic components, followed by a controlled autoclave treatment to enhance sterilization and maintain hygienic conditions, ensuring the components are sterile and free from impurities when installed.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If pipes are kept in non-protected environments during storage and installation, then ease of distribution and handling is improved, but hygienic and sanitary characteristics deteriorate due to contamination by air, dust, and biological organisms
Solution Approach 1:
The patent applies preliminary sterilization treatment to the pipes during the extrusion process itself, before they are subjected to storage and installation. By incorporating sterilizing agents into the plastic material during extrusion, the pipes are pre-sterilized and can then be stored and handled in non-protected environments without immediate contamination, resolving the contradiction between ease of distribution and hygienic characteristics
Solution Approach 2:
The patent changes the chemical parameters of the pipe material by incorporating sterilizing agents (such as silver ions, zinc ions, or other biocidal substances) into the plastic matrix during extrusion. This parameter change gives the pipes inherent antimicrobial properties that prevent contamination during storage and installation, allowing them to maintain hygienic characteristics even when exposed to environmental factors
2Strength
If pipes are subjected to cross-linking treatment in autoclave, then mechanical resistance and corrosion resistance are improved, but hygienic characteristics may deteriorate due to potential contamination during the treatment process
Solution Approach 1:
The patent performs sterilization during the extrusion process itself, which occurs before any autoclave cross-linking treatment. This preliminary sterilization ensures that the pipes are already sterile before entering the autoclave, and the cross-linking process then maintains rather than compromises these hygienic characteristics, resolving the contradiction between improving mechanical strength and maintaining hygiene
Solution Approach 2:
The patent merges the sterilization function with the extrusion manufacturing process by incorporating sterilizing agents directly into the plastic material during extrusion. This combination ensures that sterilization and cross-linking are coordinated processes, where the sterilization occurs first and the cross-linking subsequently preserves the hygienic characteristics while providing the desired mechanical strength
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method effectively improves and maintains the hygienic and sanitary characteristics of hydraulic components, ensuring they remain sterile and free from contaminants, simplifying subsequent sterilization and enhancing overall plant hygiene.
Implementation Method 1
a removable protective cover permeable to sterilizing agents like steam or ethylene oxide
Implementation Method 2
a controlled autoclave treatment to enhance sterilization and maintain hygienic conditions
Implementation Method 3
introducing the hydraulic component into an autoclave facility; carrying out a cycle of treatment of the hydraulic component in controlled temperature and pressure, inside the autoclave facility
Data Source
Figure 1~4
AI summary
A method of the invention is aimed at improving the hygienic and sanitary characteristics of a hydraulic component intended to be installed in a hydro-thermo-sanitary plant or in waterworks, for example a pipe or a fitting. The above mentioned hydraulic component (1) comprises in particular a tubular body (2) and at least two inlet ports (3) at the opposite ends of the same. The method includes the following operating steps: applying a removable protective cover (10) to each of said inlet ports (3) of said hydraulic component, for preventing entrance of impurities, organisms and biological agents into the tubular body (2); introducing the hydraulic component (1) into an autoclave facility; carrying out a cycle of treatment of the hydraulic component (1) in controlled temperature and pressure, inside the autoclave facility, for a predetermined period of time; taking the hydraulic component (1) out from said autoclave facility. The invention comprises also a hydraulic component (1) having improved hygienic and sanitary characteristics, such as a pipe destined for hydro-thermo-sanitary uses or in waterworks, provided with a removable cover (10) and subjected to the above described method.