Flow device for retrofitting a heating system and a heating system

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Solution Overview

Problem

Existing heating systems require complex control technology and additional sensors/actuators for retrofitting, making it difficult to integrate a heat pump into an existing heating circuit without significant effort.

Innovation Solution

A flow device with a check valve and overflow valve, arranged hydraulically parallel to each other, allows the heated medium to flow back to the second heat generator during a standstill, automatically switching it off without additional sensors or control systems, ensuring efficient operation without hindering flow from the second to the first connection point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heat pump is integrated into an existing heating circuit with complex control technology and sensors, then the heating system can achieve efficient temperature control, but the device complexity and difficulty of retrofitting increase significantly

Engineering Contradiction:
Improvetemperature control efficiencyVSAvoidcontrol technology complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the complex control technology, sensors, and actuators from the heating system integration process. Instead of requiring these components for heat pump integration, the invention uses a simple hydraulic connection with a check valve that allows the heat pump to operate independently without interfering with the existing heating circuit's control system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The heat pump system is designed to be self-regulating through hydraulic principles. The check valve automatically prevents backflow of heating medium from the main circuit to the heat pump, and the system self-adjusts based on temperature differences without requiring external sensors or control signals.

Inventive Principle:
Principle #25Self-service

2Reliability

If additional sensors and actuators are installed for heat pump integration, then the system can monitor and control the heating medium flow, but the ease of manufacture and installation deteriorates

Engineering Contradiction:
Improveheating medium flow controlVSAvoidretrofitting effort
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes the need for additional sensors, actuators, and complex control components from the heat pump integration process. The solution relies solely on passive hydraulic elements (check valve) and natural flow dynamics, dramatically simplifying both manufacturing and installation while maintaining reliable heating medium flow control.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If hydraulic buffer storage or switches are added to prevent heat pump operation during standstill, then the system can avoid unnecessary heating, but the device complexity increases

Engineering Contradiction:
Improveunnecessary heating preventionVSAvoidcontrol components
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system automatically prevents unnecessary heating during standstill conditions through the check valve mechanism. When the heating circuit is not flowing, the check valve blocks backflow to the heat pump, and the temperature difference between the heating medium and ambient air naturally shuts down the heat pump without requiring sensors, switches, or control logic.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If a check valve and overflow valve are arranged hydraulically parallel, then the heat pump can operate independently without additional control, but the flow device complexity increases

Engineering Contradiction:
Improveindependent heat pump operationVSAvoidflow device structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent uses hydraulic principles to achieve independent heat pump operation. The check valve and overflow valve are arranged in parallel to create a passive control system that automatically regulates heat pump operation based on hydraulic conditions, eliminating the need for electrical controls while maintaining operational independence.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables retrofitting of heating systems with minimal control technology, allowing for easy integration of a heat pump into existing systems without additional sensors or higher-level regulation, ensuring efficient operation and reduced complexity.

Implementation Method 1

the first connecting line is connected to the second connecting line via a check valve

Methodology Applied
Scientific EffectCheck valve: Valve

Implementation Method 2

the first connecting line is connected to the second connecting line via a check valve and via an overflow valve

Methodology Applied
Scientific EffectOverflow valve: Valve

Data Source

PatentEP4382814A1Flow device for retrofitting a heating system and a heating system
Publication Date: 2024.06.12 VIESSMANN HOLDING INTERNATIONAL GMBH
  • EP4382814A1 patent drawingFigure 1~3
  • EP4382814A1 patent drawingFigure 4
  • EP4382814A1 patent drawing

AI summary

The invention relates to a flow device (7) for retrofitting a heating system and a heating system comprising a first connecting line (7.10) with an inlet (7.11) and an outlet (7.12) and a second connecting line (7.20) with an inlet (7.21) and an outlet (7.22). According to the invention, the first connecting line (7.10) is connected to the second connecting line (7.20) via a check valve (7.1) and a bypass valve (7.2), wherein the check valve (7.1) and the bypass valve (7.2) are arranged hydraulically parallel to each other and hydraulically between the inlet (7.11, 7.21) and outlet (7.12, 7.22) connections.