Hydraulic Generator Removable Flow Path Structure

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Solution Overview

Problem

Positional changes between the attachment and the water turbine in hydraulic generators can cause variations in water flow rates and electricity generation, leading to unintended changes in the amount of electricity produced.

Innovation Solution

A hydraulic generator design featuring a first structure with a removable second structure that includes a fixing portion for the water turbine's fixed shaft, ensuring consistent water flow rates and electricity production by preventing positional changes between the attachment and the turbine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a removable attachment is used to adjust the flow path cross-sectional area, then the adaptability of the hydraulic generator to different flow rates is improved, but the positional stability between the attachment and water turbine deteriorates

Engineering Contradiction:
Improveadaptability to different flow ratesVSAvoidpositional stability between attachment and water turbine
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The flow path structure is divided into a first structure (fixed housing) and a second structure (removable attachment). The second structure can be detached and replaced to adjust the cross-sectional area of the flow path, enabling adaptation to different flow rates while maintaining a stable connection during operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A fixing portion is pre-formed on the second structure before installation. This fixing portion is designed to engage with the first structure to prevent positional changes between the attachment and water turbine during operation, ensuring stability while allowing easy removal and replacement when adjustment is needed.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the attachment is removably attached to adjust water flow, then the ease of operation for flow rate adjustment is improved, but the reliability of electricity generation deteriorates due to positional changes

Engineering Contradiction:
Improveease of flow path adjustmentVSAvoidreliability of electricity generation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The flow path is segmented into removable second structures that can be easily detached and replaced by operators to adjust water flow characteristics, while each structure includes built-in fixing portions that ensure reliable positioning during operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fixing portion acts as an intermediary element between the second structure and the first structure. It provides a reliable mechanical connection that prevents positional changes during operation, ensuring consistent electricity generation while still allowing easy removal when adjustment is required.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of repair

If the second structure is made removable for maintenance and adjustment, then the ease of repair is improved, but the manufacturing precision of the water passageway deteriorates due to assembly variations

Engineering Contradiction:
Improveease of maintenance and adjustmentVSAvoidprecision of water passageway alignment
Core Design Contradiction:
Ease of repairVSManufacturing precision

Solution Approach 1:

The fixing portion is pre-formed on the second structure with precise dimensions and engagement features. This preliminary preparation ensures that when the second structure is installed in the first structure, the water passageway aligns precisely with the water turbine, maintaining manufacturing precision while enabling easy removal for maintenance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fixing portion serves as a precision intermediary that transfers and maintains the intended geometric relationship between the first structure and second structure. It compensates for assembly variations and ensures consistent water flow alignment, allowing the second structure to be removably attached while maintaining high manufacturing precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design maintains a predetermined water flow rate and electricity generation by stabilizing the positional relationship between the second structure and the water turbine, even when the second structure is attached and removed, thus ensuring consistent energy output.

Implementation Method 1

a water turbine configured to rotate around a fixed shaft by water flow flowing in the water passageway

Methodology Applied
Scientific EffectWater flow action on turbine: Turbine

Implementation Method 2

an electrical generator configured to convert water power to electrical power

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS10934992B2Hydraulic generator, spouting apparatus, and method for manufacturing hydraulic generator
Publication Date: 2021.03.02 TOTO LTD
  • US10934992B2 patent drawing
  • US10934992B2 patent drawing
  • US10934992B2 patent drawing

AI summary

The hydraulic generator includes a first structure; a second structure, such that a water passageway from the inflow port to the outflow port is formed by the first structure and the second structure in a state that the second structure is attached to the first structure; a water turbine; and an electrical generator. The second structure is removable from the first structure, and includes a fixing portion fixing the fixed shaft.