Hydraulic Head Ink Supply Apparatus

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Solution Overview

Problem

Inkjet printers face challenges with high ink consumption during long-hour or large-area printing, requiring efficient and cost-effective ink supply systems that minimize complexity and operator burden, especially with heavy ink containers.

Innovation Solution

A liquid supply apparatus using a hydraulic head differential with multiple, staged ink containers, where a replaceable container is positioned below a stationary container to facilitate easy replacement and reduce physical strain, eliminating the need for pumps and electric pressure regulators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a single large ink container is used to supply abundant ink, then the ink supply capacity is improved, but the weight and installation difficulty increase significantly

Engineering Contradiction:
Improveink supply capacityVSAvoidcontainer weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The patent divides a large ink supply system into multiple smaller ink containers arranged in series. Each container holds a manageable amount of ink (e.g., 1L or 2L), and they are connected to collectively provide the capacity of a much larger container. This segmentation allows operators to handle and replace individual small containers rather than struggling with a single heavy large container, while still achieving the required total ink supply capacity for long-hour printing operations.

Inventive Principle:
Principle #1Segmentation

2Reliability

If pressurized air is introduced to regulate ink supply pressure, then the ink supply pressure control is improved, but the apparatus complexity and cost increase

Engineering Contradiction:
Improveink supply pressure controlVSAvoidpressure regulation mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs pneumatic pressure regulation by introducing pressurized air into the ink container system. The pressurized air applies pressure to the ink surface, regulating the ink supply pressure to the inkjet head. This pneumatic approach provides reliable pressure control while avoiding complex mechanical pressure regulation mechanisms, thereby reducing apparatus complexity and cost compared to alternative mechanical solutions.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If the ink container is positioned at a high vertical position to enable hydraulic head differential supply, then the ink supply efficiency is improved, but the installation burden and operator strain increase

Engineering Contradiction:
Improveink supply efficiencyVSAvoidinstallation ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent transitions from a single vertical stacking arrangement to a multi-dimensional series arrangement of ink containers. The containers are connected in series along a horizontal or inclined path rather than strictly vertically stacked. This dimensional change allows the system to maintain the hydraulic head differential for efficient ink supply while distributing the weight and installation burden across multiple lighter containers that can be positioned at different heights and locations, reducing operator strain during installation and replacement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Quantity of substance

If a single large ink container is used, then the ink supply capacity is improved, but the replacement difficulty and operator burden increase

Engineering Contradiction:
Improveink supply capacityVSAvoidcontainer replacement ease
Core Design Contradiction:
Quantity of substanceVSEase of repair

Solution Approach 1:

The patent segments the ink supply into multiple smaller replaceable containers connected in series. When one container is depleted, operators can easily replace only that single small container while leaving others in place. This segmentation dramatically improves replacement ease compared to replacing a single large container, as the smaller containers are lighter, easier to handle, and can be replaced individually without disturbing the entire ink supply system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures constant and reliable ink supply to the inkjet head, reducing costs and operator burden by allowing for continuous operation without the need for complex pressure regulation systems or heavy ink containers.

Implementation Method 1

a first liquid container disposed at a position at which the liquid in the first liquid container is suppliable to the inkjet recording apparatus by a hydraulic head differential

Methodology Applied
Scientific EffectHydraulic head differential: Pressure Gradient

Implementation Method 2

The liquid to be supplied to the first liquid container is containable in the second liquid container provided apart from the first liquid container

Methodology Applied
Scientific EffectGravitational flow: Gravitation

Data Source

PatentUS10464330B2Liquid supply apparatus
Publication Date: 2019.11.05 MIMAKI ENGINEERING CO LTD
  • US10464330B2 patent drawing
  • US10464330B2 patent drawing
  • US10464330B2 patent drawing

AI summary

An efficiency of a liquid supply to an ejection head such as an inkjet head is improved. An ink supply apparatus is provided that supplies ink to an inkjet head of a printer which is an example of inkjet recording apparatuses. The ink supply apparatus includes a non-replaceable ink pack disposed at a position at which the ink stored inside is suppliable by a hydraulic head differential to the printer, and a replaceable pack holder that replaceably holds a replaceable ink pack provided apart from the non-replaceable ink pack. The ink to be supplied to the non-replaceable ink pack is containable in the replaceable ink pack at a position preceding the non-replaceable ink pack. The ink that the non-replaceable ink pack receives from the replaceable ink pack is supplied to the printer under a pressure generated by the hydraulic head differential.