Microprocessor-Controlled Hydraulic Knee-Ankle Prosthesis for Stair Descent

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Solution Overview

Problem

Current knee-ankle prostheses for lower-limb amputees face challenges in efficiently managing movements, particularly when descending stairs, due to inadequate torque control and energy consumption, leading to increased effort and limited mobility, especially in varying situations like stairs and slopes.

Innovation Solution

A knee-ankle prosthesis with a hydraulic system controlled by a microprocessor, featuring dual hydraulic dampers connected through a conduit with on-off and proportional valves, allowing synchronized flexion and dorsiflexion movements based on the walking phase and situation, mimicking the natural bi-articular muscle movements of the gastrocnemius.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If conventional passive knees with hydraulic dampers are used, then the braking torque is strong in stance phase to avoid falling, but the braking torque remains lower than needed when descending stairs, causing the prosthetic foot to fall on the contralateral limb

Engineering Contradiction:
Improvebraking torqueVSAvoidstair descent control
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The patent implements dynamic adjustment of braking torque based on walking phase and detected situations. The microprocessor controls solenoid valves to modify hydraulic damper resistance in real-time, transitioning from strong braking in stance phase to reduced braking during swing phase, and specifically lowering braking torque when descending stairs is detected, enabling smooth stair descent without foot dropping

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses sensors to detect walking phase and situation (including stair descent) and feeds this information back to the microprocessor, which adjusts the hydraulic damper braking torque accordingly. This closed-loop control enables the knee to adapt braking force to match actual walking conditions, resolving the contradiction between needing strong braking for stability and reduced braking for smooth stair descent

Inventive Principle:
Principle #23Feedback

2Ease of operation

If precise foot placement on the nose of the step is required to allow foot roll and tibia advance, then stair descent is possible, but extra attention is required from the user, causing persons to avoid descending stairs

Engineering Contradiction:
Improvestair descentVSAvoidcontrol complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The hydraulic damper system with microprocessor control automatically adjusts braking torque and coordinates knee flexion/extension movements to enable smooth stair descent without requiring user intervention for precise foot placement. The system self-regulates the braking force and movement coordination, eliminating the need for user attention and skill, thereby making stair descent accessible to all users

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If situation recognition algorithms are made more elaborate to recognize complex situations like climbing stairs, slopes, and seated position, then adaptability improves, but the number of sensors and algorithm complexity increase

Engineering Contradiction:
Improvesituation recognitionVSAvoidsensor and algorithm complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a multi-functional sensor system where a relatively small number of sensors serve multiple purposes: detecting walking phase, determining walking speed, identifying stair descent, recognizing slopes, and detecting seated position. The microprocessor integrates signals from these universal sensors to recognize various situations and appropriately adjusts hydraulic damper parameters, achieving high adaptability without proportionally increasing sensor count or algorithm complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables more natural and efficient triple flexion movements, reduces energy consumption, and improves stability and mobility by automatically adjusting resistance and angle coordination between the knee and ankle, allowing for smoother transitions and reduced effort during activities like stair descent.

Implementation Method 1

They contain a hydraulic or magnetorheological damper that controls the flexion and extension movements of the knee

Methodology Applied
Scientific EffectHydraulic damping: Viscous Damping

Implementation Method 2

The upper chamber of the first hydraulic damper is connected to the lower chamber of the second hydraulic damper

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 3

They contain a hydraulic or magnetorheological damper that controls the flexion and extension movements of the knee

Methodology Applied
Scientific EffectMagnetorheological effect: Magnetorheological Fluid

Data Source

PatentUS10335291B2Hydraulic system for a knee-ankle assembly controlled by a microprocessor
Publication Date: 2019.07.02 PROTEOR
  • US10335291B2 patent drawing
  • US10335291B2 patent drawing
  • US10335291B2 patent drawing

AI summary

A prosthesis can include a femoral segment suitable for a femoral connection to a user and a tibial segment connected to the femoral segment based on an articulation which reproduces movements of the knee, the tibial segment being articulated on a foot segment based on an articulation reproducing movements of the ankle, a first hydraulic damper the ends of which are joined respectively with the femoral and tibial segments, and a second hydraulic damper of which the ends are joined respectively with the tibial and foot segments.