Hydraulic Shovel Motor Start Notification With Safe-State Detection

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Solution Overview

Problem

Electric excavators driven by electric motors are quieter than engine-driven ones, making it difficult for operators and nearby workers to notice when the electric motor starts, and existing solutions do not differentiate between safe and unsafe starting conditions, leading to unnecessary notifications.

Innovation Solution

An electric work machine equipped with a drive switch, a notification unit, and a determination unit that controls the notification based on the machine's operating state, ensuring notifications only occur when the electric motor can be safely started.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a notification unit is added to alert operators and workers when the electric motor starts, then safety is improved by making starting audible/visible, but device complexity increases due to additional components

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The determination unit checks the operating state (cutoff switch position, blade position, etc.) before the motor actually starts. By evaluating safety conditions in advance and only enabling notification when conditions are safe, the system prepares the notification pathway beforehand rather than adding continuous complex monitoring throughout operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The notification function is activated selectively based on local conditions (cutoff switch state, blade position) rather than being universally active. This localized activation means the notification system operates only in specific safe states, reducing the effective complexity of when and how notifications are generated.

Inventive Principle:
Principle #3Local quality

2Reliability

If the notification unit is activated whenever the motor start instruction is detected, then safety is improved by ensuring all starting are noticed, but loss of information increases due to unnecessary notifications when motor cannot start

Engineering Contradiction:
ImprovesafetyVSAvoidnotification accuracy
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The determination unit continuously monitors the operating state (cutoff switch, blade position) and provides feedback to the notification control unit. This feedback loop ensures notifications are only generated when the monitored conditions indicate the motor can actually start, filtering out false or irrelevant start instructions that occur when the system is in an unsafe state.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The notification system dynamically adjusts its behavior based on real-time operating conditions. Rather than being statically active or inactive, the notification control unit changes the notification state according to the determination unit's assessment of current safety conditions, making the system adaptive to changing operational contexts.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240167249A1Electric Work Machine
Publication Date: 2024.05.23 YANMAR HLDG CO LTD
  • US20240167249A1 patent drawing
  • US20240167249A1 patent drawing
  • US20240167249A1 patent drawing

AI summary

A hydraulic shovel to serve as this electric work machine comprises: an electric motor; a drive switch which detects an instruction to start up or stop the electric motor; a notification unit which provides notification about starting up the electric motor; a determination unit which, on the basis of an operating condition of the hydraulic shovel, determines whether or not the electric motor can be started up; and a notification control unit which controls the notification unit on the basis of a result of the determination by the determination unit. When the drive switch has detected an instruction to start up the electric motor, if the determination unit has determined that the electric motor can be started up, the notification control unit causes the notification unit to provide notification.