Hydraulic Steering Control Paths to Prevent Opposite Valve Actuation

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Solution Overview

Problem

Existing hydraulic steering devices suffer from functional reliability issues due to malfunctions in control components, leading to incorrect steering motions and potentially dangerous driving situations.

Innovation Solution

A control device with separate and independent control paths for steering setpoints and switching signals, utilizing distinct sensors and switches to ensure that faulty components do not simultaneously affect both paths, preventing incorrect steering motions by isolating the magnet operating devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single control path is used for steering setpoints, then the device complexity is reduced, but the reliability deteriorates due to potential malfunctions affecting both control and switching functions

Engineering Contradiction:
Improvefunctional reliabilityVSAvoidcontrol path structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device is divided into two independent control paths: a first control path for steering setpoints and a second control path for switching signals. This segmentation ensures that a malfunction in one path does not affect the other, thereby improving functional reliability while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the same sensors are used for both control and switching functions, then the quantity of components is reduced, but the reliability deteriorates as a single faulty sensor can cause incorrect steering motions

Engineering Contradiction:
Improvesteering control safetyVSAvoidnumber of sensors
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent assigns different sensors to different control paths: first sensors detect steering setpoint values for the first control path, while second sensors detect switching signals for the second control path. This segmentation of sensing functions ensures that a faulty sensor in one path cannot cause incorrect steering motions, improving safety while using a reasonable number of components.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the control unit simultaneously manages both steering setpoints and switching signals, then the device complexity is reduced, but the reliability deteriorates due to potential simultaneous malfunction of both functions

Engineering Contradiction:
Improveoperational reliabilityVSAvoidcontrol path independence
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device employs separate control paths where the first control path processes steering setpoints and the second control path processes switching signals independently. This segmentation ensures that malfunctions in one path do not simultaneously affect both control and switching functions, thereby improving operational reliability while maintaining a structured but manageable system architecture.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances operational reliability by preventing simultaneous operation of magnet operating devices in opposite directions, thereby ensuring accurate and safe steering control.

Implementation Method 1

an electrically operable directional valve, which can be electrically actuated as a function of steering setpoint values

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnet

Data Source

PatentUS12552448B2Control device for a hydraulic steering device
Publication Date: 2026.02.17 HYDAC NEW TECH GMBH
  • US12552448B2 patent drawing
  • US12552448B2 patent drawing

AI summary

Disclosed is a control device for a hydraulic steering device, having a control input device and an electrically operable valve for actuating a steering actuator of the steering device, which valve can be electrically actuated as a function of steering setpoint values detected at the control input device via at least one first control path between the control input device and the valve, wherein the control device is set up in such a way that the relevant first control paths can be deactivated as a function of steering setpoint values detected at the control input device via respective second control paths, which are assigned to this relevant first control path and differ at least partially from the respective first control paths when this first control path is active, or can be activated when this first control path is deactivated.