Hydraulic Wakeboat Propulsion Decoupling Engine and Propeller RPM

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Solution Overview

Problem

Current wakeboat ballasting systems face challenges with slow filling and draining of ballast compartments, which can be life-threatening in emergencies and inefficient for adjusting wake conditions, due to the reliance on electric pumps that require excessive time and electrical power, and passive draining schemes that depend on boat motion.

Innovation Solution

The implementation of a direct drive hydraulic system that uses the engine's mechanical power to drive hydraulic pumps, eliminating intermediate electrical conversions and allowing for faster and more efficient filling, moving, and draining of ballast water, with remotely located pumps and a clutch system to manage engine RPM and optimize hydraulic power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If electric pumps are used for ballast operations, then the system is simple to implement, but the filling and draining speed is too slow causing safety issues and inefficiency

Engineering Contradiction:
Improveballast filling and draining speedVSAvoidtime required for ballast operations
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The patent replaces electric pump systems with a hydraulic power transmission system that directly couples the engine to hydraulic pumps and motors. This substitution eliminates the intermediate electrical conversion step, allowing the engine's mechanical power to be directly transmitted to drive hydraulic ballast pumps, thereby significantly increasing ballast operation speed and reducing the time required for filling and draining.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a hydraulic fluid intermediary to transfer power from the engine to the ballast pumps. The hydraulic system uses pressurized fluid as a mediator to convey mechanical energy, enabling remote power transmission and allowing the engine to drive ballast operations through hydraulic motors that convert fluid pressure back to mechanical motion, thus solving the speed limitation of direct electric drive.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If electric pumps are used for ballast operations, then the electrical system is simple, but excessive electrical power is consumed

Engineering Contradiction:
Improveenergy consumption for ballast operationsVSAvoidelectrical power requirement
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The patent eliminates the electrical power conversion chain by directly coupling the engine's mechanical output to hydraulic ballast pumps. This substitution removes the inefficiencies of electrical motor conversion and transmission, utilizing the engine's mechanical power directly to drive the ballast system, thereby reducing overall energy consumption and eliminating high electrical power demands.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If passive draining schemes are used, then the system requires no active pumping, but draining depends on boat motion and is unreliable

Engineering Contradiction:
Improvedraining reliabilityVSAvoiddependency on boat motion
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The hydraulic system is designed to be self-regulating and automatically responsive to operational conditions. The hydraulic motors driving the ballast pumps can operate independently of boat motion, using the hydraulic fluid pressure system to reliably fill and drain ballast compartments on demand, eliminating the need for passive draining that depends on external motion forces.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If engine RPM is directly coupled to propeller RPM, then the mechanical system is simple, but engine performance cannot be optimized independently

Engineering Contradiction:
Improveengine performance optimizationVSAvoidmechanical system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a hydraulic power transmission system that decouples the engine's rotational output from the propeller's rotational input. Hydraulic fluid pressure serves as a flexible power transmission medium, allowing the engine to operate at optimal RPM for power generation while hydraulic motors convert this power to drive the propeller at independently controlled speeds, thereby optimizing engine performance without rigid mechanical coupling.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables rapid and efficient ballast operations, reducing the time required for filling and draining, improving safety and wake control, while decoupling engine RPM from propeller RPM to optimize engine performance and reduce mechanical complexity.

Implementation Method 1

a hydraulic pump driven by the engine

Methodology Applied
Scientific EffectHydraulic pump: Pump

Implementation Method 2

a hydraulic motor powered by the hydraulic pump

Methodology Applied
Scientific EffectHydraulic motor: Pump

Data Source

PatentUS10435122B2Wakeboat propulsion apparatuses and methods
Publication Date: 2019.10.08 HARTMAN RICHARD L
  • US10435122B2 patent drawing
  • US10435122B2 patent drawing
  • US10435122B2 patent drawing

AI summary

Wakeboat propulsion apparatuses are provided that can include: a wakeboat having a hull; an engine mounted to the hull; a hydraulic pump driven by the engine; a hydraulic motor powered by the hydraulic pump; and a propeller powered by the hydraulic motor. Methods for propelling a wakeboat are also provided. The methods can include: engaging a hydraulic pump from a drive of an engine operationally mounted to a hull of the wakeboat; driving a hydraulic motor with hydraulic fluid received from the hydraulic pump; and operationally engaging a propeller using the hydraulic motor.