Chemical Hydride Hydrogen Generation With Low-Water Acid Catalysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current hydrogen generating methods using sodium borohydride as a solid hydrogen storage material face challenges in maximizing hydrogen storage capacity, safety concerns due to high water usage and risk of corrosion, especially under high temperature and pressure conditions, and inefficient catalysts.

Innovation Solution

A hydrogen generating method involving a dehydrogenation reaction of chemical hydrides with an acid aqueous solution at controlled temperature and pressure, using a homogeneous catalyst like ruthenium-based compounds, to maximize hydrogen yield while minimizing water usage and reducing corrosion risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a non-uniform catalyst (Pt, Ni, Co) is used for hydrolysis reaction, then the reaction continuity is secured, but the hydrogen storage capacity decreases significantly to 2-3 wt%

Engineering Contradiction:
Improvereaction continuityVSAvoidhydrogen storage capacity
Core Design Contradiction:
Duration of action of stationary objectVSQuantity of substance

Solution Approach 1:

The patent changes the physical state of the catalyst from solid non-uniform catalyst to homogeneous catalyst dissolved in the reaction medium. This parameter change allows the catalyst to be uniformly distributed throughout the reaction mixture, maintaining reaction continuity while enabling better contact with the chemical hydride and achieving higher hydrogen storage capacity close to the theoretical maximum of 10.9 wt%

Inventive Principle:
Principle #35Parameter changes

2Productivity

If strong acid is used as catalyst, then the hydrolysis reaction is promoted, but corrosion risk of metal increases and safety problems occur

Engineering Contradiction:
Improvehydrogen generation rateVSAvoidcorrosion risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical properties of the acid catalyst by using weak organic acids (acetic acid, formic acid, citric acid, etc.) instead of strong inorganic acids. This parameter change reduces the corrosiveness and safety risks while maintaining catalytic activity through the use of homogeneous catalysts that are well-dissolved in the reaction medium

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs inexpensive organic acids that are safer and easier to handle than strong mineral acids. These organic acid catalysts can be easily replaced and do not require expensive corrosion-resistant coatings or special safety infrastructure, making the system more practical and cost-effective

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If excessive amount of water is used to prevent corrosion, then safety is improved, but hydrogen storage capacity relative to material weight decreases

Engineering Contradiction:
ImprovesafetyVSAvoidhydrogen storage capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the concentration and composition parameters of the aqueous solution by using weak organic acids with appropriate pH values (2-4). This allows the system to maintain safety without requiring excessive water, as the homogeneous catalyst provides efficient catalysis at lower water-to-hydride ratios, thereby preserving hydrogen storage capacity

Inventive Principle:
Principle #35Parameter changes

4Loss of substance

If high temperature and pressure conditions are applied to prevent water vaporization, then water usage efficiency is improved, but the complexity of reaction device increases

Engineering Contradiction:
Improvewater vaporization lossVSAvoidreaction device complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent changes the reaction conditions by using weak organic acid catalysts that enable efficient hydrolysis at lower temperatures and pressures compared to traditional strong acid systems. The homogeneous nature of the catalyst improves reaction efficiency, allowing the system to operate under milder conditions while minimizing water vaporization losses without requiring complex high-pressure equipment

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively increases hydrogen storage capacity relative to material weight, enhances safety by reducing water vaporization and corrosion risks, and improves the efficiency of the dehydrogenation reaction system.

Implementation Method 1

generating hydrogen by dehydrogenation-reacting a chemical hydride of a solid state with an acid aqueous solution

Methodology Applied
Scientific EffectDehydrogenation reaction: Chemical Bonding

Implementation Method 2

The dehydrogenation reaction may be performed under a presence of a homogeneous catalyst including ruthenium(III) acetylacetonate

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11780729B2Method for generating hydrogen
Publication Date: 2023.10.10 HYUNDAI MOTOR CO LTD
  • US11780729B2 patent drawing
  • US11780729B2 patent drawing
  • US11780729B2 patent drawing

AI summary

A hydrogen generating method includes generating hydrogen by dehydrogenation-reacting a chemical hydride of a solid state with an acid aqueous solution. The dehydrogenation-reaction is performed by reacting 1 mol of hydrogen atoms of the chemical hydride with an acid and water at a molar ratio of 0.5 to 2.