Hydrodynamic Focusing Chimney Wake Effect Reduction

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Solution Overview

Problem

Classic hydrodynamic focusing devices face issues with clogging, precise alignment requirements, and manufacturing difficulties due to needle-based sample fluid inlets, which can lead to wake effects and distortion of the focused sample fluid, affecting measurement quality.

Innovation Solution

A hydrodynamic focusing device with a chimney having a more hydrodynamically efficient shape, featuring an elongate profile with a tapered trailing edge and a sloped floor, reduces wake effects and prevents sample fluid smearing and particle trapping, allowing for cost-effective manufacturing techniques like injection molding and lithography.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a needle inlet is used for sample fluid introduction, then precise alignment and clogging resistance are improved, but manufacturing complexity and alignment precision requirements increase

Engineering Contradiction:
Improveclogging resistanceVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Instead of using a needle inlet that protrudes into the sheath fluid flow (classic approach), the invention inverts the approach by using a chimney structure that extends upward from the channel floor. This inversion eliminates the need for precise alignment between needle and channel while maintaining clogging resistance through the open chimney geometry.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The chimney structure divides the envelopment region into distinct zones: a central chimney region for sample fluid introduction and surrounding sheath fluid regions. This segmentation allows independent optimization of sample fluid introduction (through chimney) and sheath fluid flow (around chimney), resolving the alignment precision problem.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If a chimney inlet is used for sample fluid introduction, then manufacturing ease is improved, but wake effects and flow disturbance increase

Engineering Contradiction:
Improvemanufacturing easeVSAvoidwake effect
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The chimney cross-section is designed with curved boundaries rather than sharp corners, creating a more streamlined shape that reduces flow separation and wake effects. The curved geometry allows smoother fluid transition around the chimney structure, maintaining manufacturing ease while reducing flow disturbance.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The chimney dimensions (height, width, depth) are optimized as specific parameters to minimize wake effects. By carefully controlling the chimney-to-channel dimension ratios and the chimney height relative to channel depth, the design reduces flow disturbance while maintaining the manufacturing advantages of the chimney structure.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the chimney dimensions are increased, then sample fluid introduction capacity is improved, but wake effects and flow distortion increase

Engineering Contradiction:
Improvesample fluid flow rateVSAvoidflow distortion
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The chimney dimensions are optimized as specific parameters to balance sample fluid capacity with wake effect minimization. The chimney cross-sectional area and height are carefully controlled to provide sufficient sample fluid introduction capacity while maintaining a compact profile that reduces flow separation and wake effects downstream.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The chimney structure integrates multiple functional elements: a central sample fluid inlet channel surrounded by sheath fluid pathways. This composite structure allows the chimney to serve dual purposes: introducing sample fluid at optimized rates while simultaneously guiding sheath fluid flow to minimize wake effects and maintain focused sample stream.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses wake effects, maintains precise focusing of the sample fluid, and enhances measurement quality by ensuring consistent fluid morphology and reduced particle trapping, facilitating accurate analysis.

Implementation Method 1

The sheath fluid is flowed in the first channel whose purpose is to envelop and focus a second, sample, fluid flow which is introduced into the sheath fluid via a sample fluid inlet at the envelopment region

Methodology Applied
Scientific EffectHydrodynamic focusing:

Implementation Method 2

The body and the sample fluid inlet are each formed with an elongate profile having a leading edge facing the first flow channel and long edges opposing one another and relatively tapered towards a trailing edge

Methodology Applied
Scientific EffectWake effect reduction:

Data Source

PatentUS12111243B2Hydrodynamic focusing device
Publication Date: 2024.10.08 FOSS ANALYTICAL AS
  • US12111243B2 patent drawing
  • US12111243B2 patent drawing
  • US12111243B2 patent drawing

AI summary

A hydrodynamic focusing device comprises first and second flow channels; a wall at least partially defining an envelopment region connected in-line between the first and second flow channels which collectively define a flow direction extending therethrough; and a chimney comprising a body and a sample fluid inlet, extending from the wall and into the envelopment region. The sample fluid inlet faces at least partially perpendicular to the flow direction in the envelopment region, such that the sample fluid inlet is configured to supply a sample fluid into the envelopment region in a direction that is at least partially perpendicular to the flow direction. The body and the sample fluid inlet each have an elongate profile which has a rounded leading edge facing the first flow channel and opposing long edges connecting the leading and trailing edges and tapered towards the trailing edge.