Hydrodynamic Litter Separator for Beach Cleanup

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for cleaning marine plastic waste from beaches, such as heavy machinery and decantation/flotation tank systems, are ineffective in removing small plastic particles and can damage ecosystems by removing non-plastic natural materials, and are not durable or efficient in sandy environments.

Innovation Solution

A granular litter cleaning apparatus with a separation system that uses a separation tank, pump system, and collect subsystem to separate plastic litter from granules by floating plastic particles to the surface with water and decanting granules from the bottom, allowing for efficient removal of small plastic particles while minimizing water loss and equipment damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If heavy machinery is used to remove large pieces of trash, then large plastic pieces can be recovered, but smaller plastic particles remain in the sand and may still be hazardous to wildlife

Engineering Contradiction:
Improverecovery of large plastic piecesVSAvoidhazard to wildlife from small plastic particles
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces heavy mechanical machinery with a hydrodynamic separation system using water flow and density differences. The system uses a current to separate particles based on density, allowing recovery of both large and small plastic particles that would otherwise remain hazardous in the sand.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the separation parameter from size-based (mechanical screening) to density-based (hydrodynamic separation). By adjusting water flow rate and utilizing density differences between plastic and sand, the system can separate small plastic particles that are too fine for mechanical removal methods.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If heavy machinery is used to clean beaches, then large trash can be removed, but natural matters essential for beach ecosystems are also removed

Engineering Contradiction:
Improveremoval of large trashVSAvoidremoval of natural beach materials
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system applies different separation conditions to different particle types based on their local properties (density). Plastic particles with lower density rise to the surface while denser natural materials remain settled, allowing selective removal of only the harmful plastic components while preserving essential beach materials.

Inventive Principle:
Principle #3Local quality

3Reliability

If decantation tanks are used to separate solid particles from water, then mineral slurries can be separated, but the system is not adapted for beach cleanup applications where sand's high water absorption causes too much water loss

Engineering Contradiction:
Improveseparation of solid particles from waterVSAvoidwater loss due to sand absorption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system uses periodic batch processing where water is added, allowed to be absorbed by sand, then excess water is removed and reused in the next cycle. This periodic operation manages water loss by resetting the water balance each cycle rather than attempting continuous operation with high water consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system discards the water-sand mixture after separation and recovers plastic particles separately. While water is lost to absorption, the valuable plastic recovery justifies the water consumption, and the system can be positioned near water sources for continuous operation.

Inventive Principle:
Principle #34Discarding and recovering

4Productivity

If flotation tanks with screw conveyors are used for separation, then industrial purposes can be served, but the mechanisms are not durable and require frequent maintenance in corroded and sandy beach environments

Engineering Contradiction:
Improveseparation capabilityVSAvoidmaintenance of separation device in sandy environment
Core Design Contradiction:
ProductivityVSEase of repair

Solution Approach 1:

The system uses simple, robust components that can be easily replaced rather than complex mechanisms requiring maintenance. The separation tank and basic conveyance methods use materials resistant to sand and corrosion, prioritizing simplicity and replaceability over longevity of individual components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system extracts the separation function from complex mechanical mechanisms and implements it through simple hydrodynamic principles in an open tank. This eliminates the need for enclosed mechanisms like screw conveyors that trap sand and require disassembly for maintenance.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively removes small plastic particles from sandy environments without harming ecosystems, reducing water loss, and improving durability and maintenance of the separation device, ensuring safer beaches and healthier wildlife.

Implementation Method 1

skim water with plastic litter out through the top opening of the separation tank

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

decanting granules from the bottom of the separation tank

Methodology Applied
Scientific EffectDecantation: Sedimentation

Implementation Method 3

floating plastic particles to the surface with water

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS11697126B2Granular litter cleaning apparatus and process
Publication Date: 2023.07.11 TECH HOOLA ONE INC
  • US11697126B2 patent drawing
  • US11697126B2 patent drawing
  • US11697126B2 patent drawing

AI summary

A granular litter cleaning apparatus comprises a separation system having a separation tank adapted to receive a mixture of granules and plastic litter, and water therein, the separation tank having a top opening, and a closeable bottom outlet, and at least one water inlet for feeding water to the separation tank. A collect subsystem is for conveying a mixture of granules and plastic litter to the separation tank. A pump system is in fluid communication with the water inlet. The pump system is operated to raise a level of water in the separation tank to skim water with plastic litter out through the top opening of the separation tank. The closeable bottom outlet is openable to empty the separation tank from granules decanted in a bottom of the separation tank. A process for separating plastic litter from granules is also provided.