Hydrodynamic Separator Deck Vortex Flow Control

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Solution Overview

Problem

Existing stormwater separation systems face challenges in handling high flow rates without scouring and washout of trapped particulates, which can lead to contamination of natural water bodies.

Innovation Solution

The design incorporates a tank with an internal deck that separates into upper and lower chambers, featuring a weir and drop pipe assembly with a conical shape and perforated dispersal manifold to create a vortex for enhanced pollutant capture, and a vortex-disrupting vane in the riser pipe to prevent scouring, allowing for efficient sediment and floatable removal across varying flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the height of the weir is raised to increase treatment flow capacity, then stormwater flow capacity is improved, but the potential for scouring and washout within the storage chamber increases

Engineering Contradiction:
Improvetreatment flow capacityVSAvoidscouring and washout potential
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The separator is divided into distinct functional zones: an upper storage chamber for settling and an lower treatment chamber for active processing. The deck structure segments the flow paths, creating separate inlet and outlet zones that manage water level and flow velocity to prevent scouring while maintaining high treatment capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The deck acts as an intermediary structure between the upper storage chamber and lower treatment chamber. It includes a weir that mediates water level control and a drop pipe assembly that mediates flow transition, reducing velocity and preventing direct scouring of settled particulates while enabling high flow rates

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high flow rates are maintained through the system, then stormwater processing efficiency is improved, but trapped particulates may be scoured or washed out and re-entrained

Engineering Contradiction:
Improvestormwater processing efficiencyVSAvoidparticulate re-entrainment
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The drop pipe assembly features a conical shape with curved surfaces that guide flow smoothly from the upper chamber to the lower chamber. This curvature reduces turbulent mixing and prevents violent flow patterns that could resuspend settled particulates, while still maintaining high flow rates for efficient processing

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The system utilizes hydraulic principles to control flow velocity and pressure distributions. The conical drop pipe and perforated dispersal manifold create controlled flow patterns that maintain high throughput while preventing scouring of the storage chamber bottom, using water pressure and flow dynamics to achieve both efficiency and particulate retention

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases treatment flow capacity while reducing the likelihood of scouring and washout, effectively capturing sediments and pollutants even during high flow conditions, thus protecting natural water bodies from contamination.

Implementation Method 1

drop pipe assembly with a conical shape and perforated dispersal manifold to create a vortex for enhanced pollutant capture

Methodology Applied
Scientific EffectVortex: Vortex Ring

Implementation Method 2

a vortex-disrupting vane in the riser pipe to prevent scouring

Methodology Applied
Scientific EffectVortex disruption: Vortex Ring

Implementation Method 3

separator tanks that receive stormwater runoff... high sedimentation, floatables and/or debris removal

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS10150063B2Hydrodynamic separator
Publication Date: 2018.12.11 CONTECH ENGINEERED SOLUTIONS LLC
  • US10150063B2 patent drawing
  • US10150063B2 patent drawing
  • US10150063B2 patent drawing

AI summary

A separator unit includes a tank defining an internal volume and having an inlet and an outlet. A deck within the tank separates the tank into an upper chamber and a lower chamber. A weir at an upper side of the deck defines an inlet side atop the deck for receiving an influent liquid and an outlet side atop the deck, with a first opening through the deck on the inlet side for delivering liquid down into the lower chamber, and a second opening through the deck on the outlet side for delivering liquid from the lower chamber back up into the upper chamber. The separator includes one or more of an integrated drop pipe assembly with a dispersal manifold, a riser pipe with a vortex disrupting vane and/or a weir configuration that in part follows a periphery of the second opening.