Hydrodynamic Separator With Inner Partition And Conical Base

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Solution Overview

Problem

Optimizing the removal and retention efficiencies of hydrodynamic separators is challenging due to their complex flow patterns and sensitivity to geometric changes, making it difficult to enhance performance without extensive prototyping and computational fluid dynamics, which is not entirely reliable.

Innovation Solution

A hydrodynamic treatment device with a cylindrical vessel and an inner partition dividing it into outer and inner separation regions, featuring a frustoconical base and apertures with screens to prevent flow patterns from disturbing collected material, promoting efficient separation and retention by directing flow and solids to specific outlets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the device uses a simple cylindrical geometry with no moving parts, then the device complexity is reduced and ease of manufacture is improved, but the removal efficiency and retention efficiency of particles cannot be maximized due to complex flow patterns

Engineering Contradiction:
Improveease of manufactureVSAvoidremoval efficiency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The separator is divided into multiple functional zones using vertical partitions: an outer separation region for initial particle removal, an inner separation region for enhanced separation, and a solids collection region. This segmentation allows each zone to perform a specific separation function, improving overall removal efficiency while maintaining a relatively simple cylindrical geometry that is easy to manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the separator are given different functional properties: the outer region handles gross solids removal, the inner region provides fine particle separation, and the conical base collects settled materials. This local differentiation of flow characteristics and separation mechanisms maximizes removal efficiency for different particle sizes without requiring complex overall geometry.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If small changes are made in geometry to optimize performance, then removal efficiency and retention efficiency may be improved, but the device complexity increases and extensive prototyping is required

Engineering Contradiction:
Improveremoval efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The separator employs vertical partitions to create distinct functional zones (outer separation region, inner separation region, solids collection region) within a simple cylindrical vessel. This segmentation provides optimized flow paths and separation mechanisms without requiring complex overall geometry, achieving high removal efficiency while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a vertical dimension to the separation process by creating multiple stacked separation regions at different heights within the cylindrical vessel. The outer and inner separation regions operate at different vertical levels with controlled flow communication between them, adding a dimensional aspect to particle separation that enhances efficiency without complicating the horizontal geometry.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the device operates without moving parts, then reliability is improved and maintenance is reduced, but the ability to control flow patterns and optimize separation performance is limited

Engineering Contradiction:
ImprovereliabilityVSAvoidretention efficiency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The separator utilizes the kinetic energy and flow patterns of the incoming liquid stream itself to perform separation functions. The downward helical flow in the outer region and upward helical flow in the inner region are generated automatically by the inlet structure and geometry, without requiring external power or moving parts. Settled solids are self-swept to the conical base by the flow patterns, achieving reliable automatic operation with optimized retention efficiency.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device employs hydraulic principles to create controlled flow patterns: the inlet structure generates a downward helical flow that transitions to an upward helical flow in the inner region. These hydraulic flow regimes, driven by gravity and inertial forces, automatically separate particles based on their settling characteristics without mechanical intervention, maintaining high reliability while achieving optimized separation performance.

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Productivity

If the device processes high flow rates during storm conditions, then productivity is improved, but short-circuiting increases and retention efficiency decreases

Engineering Contradiction:
ImproveproductivityVSAvoidretention efficiency
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The separator divides the flow into multiple parallel paths through the outer and inner separation regions, effectively increasing the processing capacity. During high flow rates, the segmented structure prevents short-circuiting by providing multiple flow channels, maintaining retention efficiency while handling increased productivity demands during storm conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vertical stacking of separation regions creates additional flow path length in the vertical dimension, preventing short-circuiting during high flow rates. The controlled communication between outer and inner regions at different heights ensures that water must traverse multiple vertical levels, maintaining retention efficiency even when processing high volumes during storms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves improved removal and retention efficiencies by preventing re-mixing of settled materials and utilizing filter media to enhance separation, resulting in a more effective and reliable separation process.

Implementation Method 1

causing a liquid containing suspended solid material to rotate in a cylindrical vessel so that the solid material falls under gravity and inertial forces to the base

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

causing a liquid containing suspended solid material to rotate in a cylindrical vessel so that the solid material falls under gravity and inertial forces to the base

Methodology Applied
Scientific EffectInertial forces: Inertia

Implementation Method 3

a frustoconical base which converges downwardly to an outlet opening for separated material

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS7699984B2Hydrodynamic treatment device
Publication Date: 2010.04.20 HYDRO INTERNATIONAL AG
  • US7699984B2 patent drawing
  • US7699984B2 patent drawing
  • US7699984B2 patent drawing

AI summary

A hydrodynamic treatment device comprises a vessel (2) within which is disposed an inner partition (24). The inner partition (24) divides the interior of the vessel (2) into outer and inner regions (22, 28). Flow enters the vessel (2) through a tangentially oriented inlet (14) and establishes a complex circulating flow within the vessel (2). Settleable solids migrate to the bottom of the vessel (2) and are deposited in a sump (20) through a solids outlet opening (18). Flow enters the inner region (28) through apertures (34) in the inner partition (24), and is discharged through an outlet duct (8). The inner region (28) is closed at its lower end by a frusto-conical, downwardly diverging lower wall (30) which projects outwardly from a central cylindrical wall (26).