Hydroelectric Unit Grid Coupling with a Shared Variable Frequency Drive

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Solution Overview

Problem

Existing methods for coupling a hydroelectric power plant with multiple units to the grid are slow and require costly variable frequency drives, lacking a solution for efficient grid balancing and network stability.

Innovation Solution

A method involving a hydroelectric power plant with multiple units, each with a runner and generator, uses a common variable frequency drive to sequentially connect generators to the grid after stabilizing their speeds through guide vane control and a second control loop, reducing the time response for power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a variable frequency drive is used to start a hydroelectric turbine, then the starting control is improved, but the cost increases

Engineering Contradiction:
Improvestarting controlVSAvoidcost
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The variable frequency drive is designed to serve multiple hydroelectric units sequentially rather than being dedicated to a single unit. The same VFD infrastructure and control system are reused for each unit in sequence, making the expensive device universal and reducing the need for multiple separate VFD systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system is prepared in advance with pre-configured connection pathways and control parameters for multiple units. The VFD is kept ready and the control system is pre-programmed to rapidly switch between units, eliminating the need for time-consuming reconfiguration when transitioning from one unit to another.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If hydroelectric units are connected to the grid sequentially using a variable frequency drive, then the time response is reduced, but the device complexity increases

Engineering Contradiction:
Improvetime responseVSAvoiddevice complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

Multiple hydroelectric units share a common variable frequency drive and control system infrastructure. The connection pathways, control hardware, and software are merged into a unified system that can rapidly switch between units, reducing overall device complexity while maintaining fast response times.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control system is pre-configured with ready-to-execute connection sequences for multiple units. All control parameters, switching pathways, and synchronization settings are prepared in advance, allowing the system to rapidly connect units to the grid without time-consuming reconfiguration.

Inventive Principle:
Principle #10Preliminary action

3Power

If a hydroelectric power plant has multiple units, then the power production capacity increases, but the starting procedure becomes more complex

Engineering Contradiction:
Improvepower production capacityVSAvoidstarting procedure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The starting procedure is segmented into standardized, repeatable phases that can be executed for each unit independently but coordinated through a central control system. Each unit follows the same sequential steps (isolation, VFD connection, speed control, grid synchronization), making the overall complex process manageable and automated.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A single universal control system and variable frequency drive infrastructure is designed to handle multiple hydroelectric units. The same control hardware, software routines, and operational procedures are applied to each unit, reducing the complexity that would otherwise arise from having separate systems for each unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly reduces the time to connect the power plant to the grid, enhancing grid stability and power delivery efficiency without additional investments.

Implementation Method 1

connecting the generator of the first hydroelectric unit to the variable frequency drive and then to the grid

Methodology Applied
Scientific EffectVariable frequency drive:

Implementation Method 2

a distributor comprising guide vanes to control a flow of water to said runner

Methodology Applied
Scientific EffectFluid flow control:

Implementation Method 3

each provided with a runner mechanically coupled to a shaft line and to a generator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3836335B1Method for coupling a hydroelectric power plant to the grid comprising at least two hydroelectric units
Publication Date: 2025.06.25 GE RENEWABLE TECH
  • EP3836335B1 patent drawingFigure 1~2
  • EP3836335B1 patent drawingFigure 3~4
  • EP3836335B1 patent drawingFigure 5A~5C

AI summary

The invention concerns a method for coupling a hydroelectric power plant in a turbine mode to a grid, in order to generate power for a grid, said hydroelectric power plant comprising at least a first hydroelectric unit (10) and a second hydroelectric unit (100), each provided with a runner (6) mechanically coupled to a shaft line (8) and to a generator, a distributor (4) comprising guide vanes to control a flow of water to said runner, said hydroelectric power plant further comprising a variable frequency drive (20), the method comprising: a) starting the rotation of at least said first hydroelectric unit (10) and said second hydroelectric unit (100); b) connecting the variable frequency drive (20) to the generator of the first hydroelectric unit (10) and to the grid and stabilizing the speed of the first hydroelectric unit c) connecting the first hydroelectric unit (10) to the grid and disconnecting the generator of the first hydroelectric unit from the variable frequency drive (20); d) connecting said variable frequency drive (20) to the generator of the second hydroelectric unit (100) and to the grid and stabilizing the speed of the second hydroelectric unit; e) connecting the second hydroelectric unit (100) to the grid and disconnecting the generator of the second hydroelectric unit from said variable frequency drive (20).