Hydroelectric Turbine Head Control to Prevent Cavitation Drift

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Solution Overview

Problem

Hydroelectric power generation systems face issues with the operation point of hydraulic turbines deviating from their proper operation region due to flow rate and pressure control, leading to cavitation and improper generator control.

Innovation Solution

A hydroelectric power generation system that cooperatively executes flow rate control and head adjusting control using a controller to maintain the operation point within a proper range, with specific controls to prevent cavitation and operating limit curve deviations, and executes these controls at different timings to avoid hunting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If flow rate control and pressure control are executed to meet target values, then the flow rate and pressure can be brought close to target values, but the operation point of the hydraulic turbine may deviate from the proper operation region causing cavitation or improper generator control

Engineering Contradiction:
Improveflow rate control precisionVSAvoidhydraulic turbine operation reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The controller continuously monitors the effective head of the hydraulic turbine and compares it with the first range boundaries. When the effective head exceeds the upper limit or falls below the lower limit, the head adjuster automatically adjusts the effective head back within the proper range, creating a closed-loop feedback control system that prevents operation point deviation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the effective head of the hydraulic turbine using the head adjuster based on real-time operating conditions. This dynamic adjustment ensures the operation point remains within the proper operation region while allowing flexibility to meet varying flow rate and pressure targets

Inventive Principle:
Principle #15Dynamics

2Reliability

If the effective head of the hydraulic turbine is adjusted using the head adjuster, then the operation point can be returned to the proper operation region, but the flow rate in the hydraulic turbine changes requiring additional flow rate control

Engineering Contradiction:
Improvehydraulic turbine operation reliabilityVSAvoidflow rate stability
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The controller implements a dual feedback mechanism: one loop monitors effective head and adjusts the head adjuster to maintain proper operation region, while another loop monitors flow rate and adjusts generator control to maintain target flow rate. This coordinated feedback system resolves the conflict between head adjustment and flow rate stability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system merges the head adjusting control and flow rate control into a unified control strategy. The controller coordinates both control actions, adjusting the head adjuster and generator parameters simultaneously to achieve both proper operation region maintenance and target flow rate convergence

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents the operation point from deviating from the proper region, reduces cavitation, and ensures stable generator operation by converging flow rate and electric power to target values, while avoiding hunting and achieving maximum power generation.

Implementation Method 1

a hydraulic turbine disposed in a penstock or channel... When water flows through the hydraulic turbine, the hydraulic turbine is rotated

Methodology Applied
Scientific EffectHydraulic turbine rotation: Turbine

Data Source

PatentEP3553305B1Hydroelectric power generation system
Publication Date: 2024.11.27 DAIKIN INDUSTRIES LTD
  • EP3553305B1 patent drawingFigure 1
  • EP3553305B1 patent drawingFigure 2
  • EP3553305B1 patent drawingFigure 3

AI summary

A hydroelectric power generation system includes: a generator (12) driven by the hydraulic turbine (11); a head adjuster (21) adjusting an effective head of the hydraulic turbine (11); and a controller (40) cooperatively executing: flow rate control for controlling the generator (12) such that a flow rate in the hydraulic turbine (11) is brought close to a target flow rate; and head adjusting control for adjusting the effective head of the hydraulic turbine (11) using the head adjuster (21) such that the effective head of the hydraulic turbine (11) falls within a first range.