Hydrogel Preparation via Alkoxide Cross-Linking

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Solution Overview

Problem

Current hydrogel preparation methods using synthetic polymers and resins often result in carcinogenic residues, incomplete removal of monomers and reagents, and lack stability, especially when exposed to water, while natural hydrogels have short lifespans and compatibility issues.

Innovation Solution

A process involving the reaction of polymers with hydroxyl functions and compounds containing double bonds in an aqueous basic environment to form cross-linked hydrogels through ether bond formation, using preferred polymers like polyvinyl alcohol and monomers like diacrylates, ensuring complete removal of residues and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If synthetic polymers and resins are used for hydrogel preparation, then the hydrogel structure can be formed, but carcinogenic residues and incomplete removal of monomers and reagents remain

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidcarcinogenic residues
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes harmful residues including unreacted monomers, oligomers, and reagent impurities from the hydrogel preparation process through extensive washing and purification steps, ensuring complete elimination of carcinogenic substances while maintaining the hydrogel structure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the chemical parameters of the preparation process by using specific monomers and controlled polymerization conditions, along with pH adjustment and temperature control during washing, to eliminate harmful residues while forming a biocompatible hydrogel structure

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If thorough washing is performed to remove residues, then purity improves, but the thick mass of hydrogel prevents homogeneous penetration of washing solution

Engineering Contradiction:
ImprovepurityVSAvoidwashing efficiency
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent segments the washing process into multiple sequential steps with different washing solutions and methods, allowing progressive penetration and removal of residues from the thick hydrogel mass through staged purification rather than single-step washing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces time as an additional dimension to the washing process by performing prolonged washing under controlled conditions, allowing the washing solution to progressively penetrate the thick hydrogel mass through diffusion and convection over extended periods

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If UV rays or gamma rays are used for hydrogel formation, then cross-linking occurs, but physical changes reduce stability over time

Engineering Contradiction:
Improvehydrogel stabilityVSAvoidlong-term stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent replaces physical cross-linking methods (UV irradiation, gamma radiation) with chemical cross-linking through controlled polymerization reactions, substituting physical energy input with chemical reaction mechanisms to form stable covalent bonds that maintain long-term stability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the cross-linking mechanism from physical (radiation-induced) to chemical (polymerization-induced), adjusting reaction parameters such as monomer concentration, initiator type, and temperature to achieve stable cross-linked structures without physical degradation

Inventive Principle:
Principle #35Parameter changes

4Duration of action of moving object

If animal or vegetal raw materials are used, then biodegradability improves, but mean life becomes very moderate and compatibility issues arise

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidcompatibility
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent creates composite hydrogel materials combining synthetic polymers with controlled biodegradability features, integrating the advantages of both synthetic (stability, purity) and natural (biodegradability) materials through copolymerization or blending approaches

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting hydrogels are non-toxic, biocompatible, biodegradable, and highly versatile, with uniform structure and consistency, suitable for medical and aesthetic applications, free of residual monomers, and maintaining viscosity over time.

Implementation Method 1

cross-linking takes place through the formation of ether bonds between the hydroxyl groups of said polymer and/or a copolymer and the double bonds of said at least one monomer

Methodology Applied
Scientific EffectEther bond formation: Chemical Bonding

Data Source

PatentUS9902795B2Method for preparing a hydrogel through the use of alkoxydes, the product thus obtained and the use thereof
Publication Date: 2018.02.27 PHARMAFILL SRL
  • US9902795B2 patent drawing

AI summary

A process for the preparation of a completely biocompatible and reabsorbable hydrogel, through the use of alkoxides of polymers and/or resins containing hydroxyl functions. The invention also relates to the hydrogel obtainable with the method and uses thereof. In particular, the invention relates to the use of the hydrogel for the preparation of an injectable filler for correcting and/or treating different types of tissue deficits.