Evaporative Cooling Head Covering with Hydrogel Panels

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Solution Overview

Problem

Existing head coverings, such as those made from woven fabrics like cotton, are inadequate for maintaining comfort in extreme temperatures and humid climates, as they lose cooling capacity and become ill-fitting and stiff during prolonged use, especially for individuals working outdoors or in protective gear.

Innovation Solution

A head covering with a triangular fabric sheet featuring evaporative cooling fabrics made from polyvinyl alcohol (PVA) fibers or gels, combined with stretchable panels for comfort and fit, which can be secured to the head to provide a cooling effect by evaporative cooling, and can be reused by re-introducing water to sustain the cooling effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If woven fabrics like cotton are used for head coverings, then the fabric can absorb sweat and provide cooling through evaporation, but the cooling capacity becomes diminished in intense, humid climates

Engineering Contradiction:
Improvecooling capacityVSAvoideffectiveness in humid climates
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The patent changes the material parameter from conventional cotton to a hydrogel composite material that maintains superior sweat absorption and evaporative cooling performance specifically in humid environments, thereby adapting the head covering's cooling capacity to withstand intense humid climates

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite material structure combining hydrogel with fabric, where the hydrogel layer provides enhanced moisture management properties that maintain evaporative cooling effectiveness in humid conditions, overcoming the limitations of single-material cotton fabrics

Inventive Principle:
Principle #40Composite materials

2Duration of action of moving object

If head coverings are worn for prolonged periods in extreme temperatures, then thermoregulation support is provided, but the fabric becomes stretched, stiff, and ill-fitting

Engineering Contradiction:
Improveduration of useVSAvoidfabric fit and flexibility
Core Design Contradiction:
Duration of action of moving objectVSStability of the object's composition

Solution Approach 1:

The patent utilizes the flexible, conformable nature of hydrogel material that can stretch and adapt to head movements and shapes, maintaining proper fit and flexibility throughout prolonged wear without becoming stiff, thereby resolving the contradiction between extended duration of use and compositional stability

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The hydrogel material exhibits dynamic properties that allow it to adapt to changing conditions during prolonged use, maintaining flexibility and fit through movement and deformation rather than becoming rigid, enabling both extended duration of action and compositional stability

Inventive Principle:
Principle #15Dynamics

3Temperature

If evaporative cooling fabric is introduced to water, then the cooling effect is enhanced, but the fabric requires repeated wetting to sustain the effect

Engineering Contradiction:
Improvecooling effectVSAvoidtime to re-wet fabric
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The hydrogel material's superior moisture retention and controlled release properties enable continuous evaporative cooling action over extended periods without requiring frequent re-wetting, thereby maintaining the cooling effect continuously and reducing the time loss associated with re-wetting operations

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The head covering maintains a temperature 5° F to 35° F cooler than ambient air, providing effective thermoregulation and comfort over extended periods without becoming stiff or ill-fitting, suitable for workers and athletes in extreme conditions.

Implementation Method 1

at least one evaporative cooling fabric secured to the inner surface of the fabric sheet

Methodology Applied
Scientific EffectEvaporative cooling: Evaporation

Implementation Method 2

a first stretchable fabric panel located on or within the fabric sheet, and a second stretchable fabric panel located on or within the fabric sheet

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9668529B2Head covering
Publication Date: 2017.06.06 RADIANS INC
  • US9668529B2 patent drawing
  • US9668529B2 patent drawing
  • US9668529B2 patent drawing

AI summary

Provided is a covering adapted for the head that includes a generally rectangular shaped fabric sheet having an inner surface and an outer surface, the fabric sheet having at least one evaporative cooling fabric secured to the inner surface of the fabric sheet, and a first and second elastic fabric panel located on or within the fabric sheet. A method of aiding thermoregulation of the human body and a kit including a covering and instructions for use is also provided.