Polyacrylic Acid Hydrogel Electrolyte for Bendable Supercapacitors

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Solution Overview

Problem

Developing flexible energy storage devices with polymer electrolytes that offer ionic conductivity, temperature stability, and electrochemical stability while being cost-effective and low in production costs is challenging, as existing redox-mediated systems are expensive and have stability drawbacks.

Innovation Solution

A flexible energy storage device comprising a pair of electrodes separated by a redox-active polymer hydrogel electrolyte, which includes a polymer hydrogel, charge balancing anions, and redox-active transition metal cations such as vanadium, chromium, manganese, cobalt, or copper, with the polymer hydrogel being primarily polyacrylic acid and the redox-active transition metal cations being cobalt (II) ions, forming a uniform film to maintain energy storage capacity when bent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If liquid electrolytes are used in supercapacitors, then high ionic conductivity is achieved, but safety issues arise due to flammability and leakage

Engineering Contradiction:
Improveionic conductivityVSAvoidflammability and leakage
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical state of the electrolyte from liquid to gel form by incorporating polyacrylic acid hydrogel, thereby maintaining ionic conductivity while eliminating flammability and leakage issues inherent in liquid electrolytes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system combining polyacrylic acid hydrogel with redox-active transition metal cations, achieving both the safety benefits of solid polymers and the electrochemical performance of redox-mediated systems

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If redox-mediated systems are used to improve energy and power densities, then high capacitance is achieved, but production cost increases

Engineering Contradiction:
Improveenergy densityVSAvoidproduction cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive transition metal cations (Fe2+, Mn2+, Co2+, Ni2+, Cu2+) that can be obtained from common salts, replacing expensive redox mediators while maintaining high energy and power densities through redox reactions

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-affected harmful factors

If polymer electrolytes are used to improve safety, then flammability is reduced, but ionic conductivity decreases

Engineering Contradiction:
ImproveflammabilityVSAvoidionic conductivity
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent modifies the polymer electrolyte by incorporating hydrogel structures and redox-active metal cations, changing its properties to achieve both safety and high ionic conductivity simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The redox-active transition metal cations act as intermediaries that facilitate ion transport through the polymer matrix, enhancing ionic conductivity while the polymer backbone maintains safety by preventing flammability

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If flexible energy storage devices are developed, then adaptability is improved, but structural stability deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent employs a hydrogel-based electrolyte that inherently possesses flexible, gel-like properties, allowing the device to be bent and flexed while maintaining structural integrity and electrochemical performance

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a composite structure combining the flexibility of hydrogel with the structural support of transition metal-doped polyacrylic acid, achieving both adaptability and stability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device retains greater than 75% of its unbent energy storage capacity when bent and achieves specific capacitance of 300 to 380 F/g and energy density of 17 to 25 Wh/kg, with enhanced ionic conductivity and mechanical flexibility, making it suitable for applications in flexible energy devices.

Implementation Method 1

redox-active transition metal cations are at least one selected from the group consisting of vanadium, chromium, manganese, cobalt, and copper

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

polymer hydrogel electrolyte comprises a polymer hydrogel, charge balancing anions and redox-active transition metal cations

Methodology Applied
Scientific EffectHydrogel formation: Hydrogel

Data Source

PatentUS20250006436A1Supercapacitor battery with polyacrylic acid hydrogel electrolyte
Publication Date: 2025.01.02 IMAM ABDULRAHMAN BIN FAISAL UNIV
  • US20250006436A1 patent drawing
  • US20250006436A1 patent drawing
  • US20250006436A1 patent drawing

AI summary

A flexible energy storage device with a redox-active polymer hydrogel electrolyte is provided. The flexible energy storage device can include a pair of electrodes separated by the redox-active polymer hydrogel electrolyte. The redox-active polymer hydrogel electrolyte can include a polymer hydrogel, charge balancing anions and redox-active transition metal cations at least one selected from the group consisting of vanadium, chromium, manganese, cobalt, and copper. The flexible energy storage device may retain greater than 75% of an unbent specific capacitance when bent at an angle of 10° to 170°.