Controlled Hydrogel Microparticles for Predictable Acoustophoresis

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Solution Overview

Problem

Existing synthetic particles used in cell or molecule separation lack controlled characteristics such as size, density, compressibility, and porosity, leading to unpredictable behavior in fluid-based processes.

Innovation Solution

A method for manufacturing synthetic particles with controlled characteristics, including density and other physical properties, by selecting appropriate input materials and modifying surface characteristics to bind specifically to target particles, using a droplet generator and surface treatments like antibodies, to ensure predictable behavior in acoustophoresis and microfluidic devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If synthetic particles are used in cell or molecule separation, then separation performance is improved, but particle characteristics (size, density, compressibility, elastic modulus, porosity) are uncontrolled leading to unpredictable behavior

Engineering Contradiction:
Improveseparation performanceVSAvoidparticle characteristics control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by systematically varying physical and chemical parameters of the synthetic particles during manufacturing. This includes controlling particle size, density, compressibility, elastic modulus, and porosity through adjusted synthesis conditions. By establishing controlled parameter ranges, the patent ensures predictable and reliable separation performance in fluid-based processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials to create synthetic particles with tailored characteristics. By combining different materials with specific properties, the patent achieves controlled particle characteristics that balance separation performance with predictable behavior. The composite structure allows independent optimization of various particle properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If surface treatments are applied to synthetic particles to bind target particles, then binding specificity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvebinding specificityVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by incorporating binding capabilities into the synthetic particle structure during the manufacturing process rather than adding them afterward. Surface treatments such as antibody conjugation are performed as integral parts of the particle synthesis, establishing binding specificity before the particles are deployed in separation applications. This reduces subsequent manufacturing complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses intermediary substances or molecules that facilitate the binding between synthetic particles and target particles. These intermediaries, such as antibodies or ligands, are integrated into the particle surface during manufacturing, creating a controlled binding interface that enhances specificity without requiring complex post-processing steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If particles are designed with specific acoustic contrast for acoustophoresis, then separation efficiency is improved, but particle design complexity increases

Engineering Contradiction:
Improveseparation efficiencyVSAvoidparticle design
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by adjusting the physical properties of synthetic particles to achieve desired acoustic contrast. This includes modifying density, compressibility, and other acoustic properties through controlled synthesis. By establishing specific parameter ranges, the patent optimizes separation efficiency in acoustophoresis devices while maintaining manageable design complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs local quality by tailoring specific regions or aspects of the particle structure to achieve the desired acoustic contrast. Rather than uniformly modifying the entire particle, the patent applies localized property changes in specific regions, allowing optimization of acoustic characteristics without unnecessarily complicating the overall particle design.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The controlled synthetic particles exhibit predictable behavior and enhanced performance in separation, sorting, and positioning processes, allowing for precise manipulation and separation of target particles in fluid-based devices.

Implementation Method 1

providing the input material into a droplet generator to create the one or more synthetic particles

Methodology Applied
Scientific EffectDroplet formation:

Implementation Method 2

modifying a surface characteristic of the one or more synthetic particles to cause the one or more synthetic particles to bind to one or more target particles in a solution

Methodology Applied
Scientific EffectAntibody binding:

Implementation Method 3

predictable behavior when utilizing these particles in acoustophoresis devices or other fluid-based devices

Methodology Applied
Scientific EffectAcoustophoresis:

Data Source

PatentUS20230258636A1Hydrogel microparticles for applications in cell and particle separation
Publication Date: 2023.08.17 THE CHARLES STARK DRAPER LABORATORY INC
  • US20230258636A1 patent drawing
  • US20230258636A1 patent drawing
  • US20230258636A1 patent drawing

AI summary

A method of manufacturing synthetic particles for use in microfluidic devices is disclosed. The method includes identifying a set of particle characteristics for a fluid-based process. The set of particle characteristics can include a synthetic particle density and one or more of a size, compressibility, elastic modulus, or porosity. The method includes selecting an input material for the synthetic particles based on the set of synthetic particle characteristics. The method may include selecting an additive based on the set of synthetic particle characteristics. The method includes providing input material and the additive into a droplet generator to create one or more synthetic particles having the set of synthetic particle characteristics, and modifying a surface characteristic the synthetic particles, such that the synthetic particles bind to a target particle in a solution.