Hydrogel Soap Composition Neutral pH Formability

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Solution Overview

Problem

Conventional soaps often cause skin irritation due to high alkalinity and lack of moisturizing properties, and hydrogel soaps suffer from softness, stickiness, and inadequate detergency, necessitating a novel composition with neutral pH, superior formability, and reduced humectant usage.

Innovation Solution

A hydrogel soap composition comprising 1-10% gelling agent, 5-35% surfactant, 2-30% humectant, 0.05-2% curing agent, and 30-80% purified water, prepared by heating and stirring the mixture with added surfactant, resulting in a pH range of 5.0-7.0 and viscosity of 1,800-9,500 cps, enhancing detergency and moisturizing power while minimizing skin irritation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional soaps with high alkalinity (pH 8.0) are used to achieve strong detergency, then cleaning power is improved, but skin irritation occurs and moisturizing properties deteriorate

Engineering Contradiction:
ImprovedetergencyVSAvoidskin irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the pH parameter from conventional alkaline (pH 8.0) to neutral or weakly acidic (pH 5.0-7.0) by selecting specific surfactants and adjusting the composition ratio, thereby reducing skin irritation while maintaining detergency through optimized surfactant selection

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite soap formulation combining multiple surfactants (anionic, nonionic, amphoteric types) with humectants and gelling agents to achieve both strong detergency and skin friendliness, where the synergistic interaction of components resolves the contradiction between cleaning power and skin compatibility

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If liquid facial cleansers are used to reduce skin irritation, then skin compatibility is improved, but manufacturing cost increases due to additional storage containers

Engineering Contradiction:
Improveskin irritationVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent changes the physical state parameter from liquid to semi-solid gel by incorporating gelling agents and optimizing surfactant concentration, enabling the product to be packaged without additional storage containers while maintaining the skin-friendly properties of liquid cleansers

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hydrogel soap formulation serves multiple functions: it provides detergency, moisturizing effects, and self-contained packaging in a single semi-solid product, eliminating the need for separate storage containers required by liquid cleansers

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If hydrogel soap with high humectant content is used to improve moisturizing power, then skin hydration is improved, but the soap becomes overly soft and loses formability

Engineering Contradiction:
Improvemoisturizing powerVSAvoidformability
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent optimizes the humectant content parameter within a specific range (2-30% by weight) and balances it with surfactant and gelling agent concentrations to achieve both moisturizing power and structural integrity, preventing excessive softness while maintaining skin hydration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite formulation where humectants work synergistically with surfactants and gelling agents, allowing the system to maintain both moisturizing properties and formability through the balanced interaction of multiple components

Inventive Principle:
Principle #40Composite materials

4Shape

If jelly soap based on gelatin is used to achieve gel structure, then formability is improved, but the soap becomes sticky when exposed to water and requires excessive rinsing

Engineering Contradiction:
ImproveformabilityVSAvoidstickiness
Core Design Contradiction:
ShapeVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameter by replacing gelatin-based gelling agents with alternative gelling systems that do not exhibit excessive stickiness when wet, while maintaining the desired gel structure and formability through optimized composition ratios

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent selects gelling agents and surfactant combinations that provide sufficient formability for the product's functional life without requiring excessive rinsing, optimizing the balance between shape retention and ease of removal

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides superior detergency, moisturizing power, and formability with reduced skin irritation, allowing for various soap shapes and maintaining optimal temperature, outperforming general soaps and hydrogel soaps in terms of skin compatibility and foaming ability.

Implementation Method 1

a composition of a hydrogel soap including 1 to 10% by weight of a gelling agent

Methodology Applied
Scientific EffectGel formation: Gel

Implementation Method 2

5 to 35% by weight of a surfactant

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Implementation Method 3

2 to 30% by weight of a humectant

Methodology Applied
Scientific EffectHumectant absorption: Absorption (physical)

Implementation Method 4

heating a resultant at a temperature in the range of 40° C. to 90° C., and stirring and dissolving the resultant

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 5

cooling the hydrogel soap solution at a temperature in a range of 0° C. to 45° C.

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS9962320B2Composition of hydrogel soap, hydrogel soap and preparing method thereof
Publication Date: 2018.05.08 JT CORP

AI summary

Composition of a hydrogel soap, a hydrogel soap, and a method of preparing the same. The hydrogel soap represents detergency or moisturizing power superior to that of a general soap and has weak acidity or neutral-pH (pH 5.0 to pH 7.0), so that the skin irritation is mitigated and superior formability is represented.