Hydrogel Wound Covering with Stretchability and Exudate Absorption

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Solution Overview

Problem

Current wound-covering materials lack stretchability, effective exudate absorption, and cause skin irritation or damage upon replacement, failing to maintain a moist environment for prolonged wound healing.

Innovation Solution

A hydrogel material is developed by spreading a hydrogel containing a water-soluble synthetic or semi-synthetic polymer, glycerol, and water on a laminated two-layer film composed of a polyurethane film and hydrophobic fibers, providing moisture permeability and appropriate tackiness for extended wound care without skin irritation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a polyurethane film with acrylic adhesive is used as wound-covering material, then stretchability is improved, but absorbency of exudate deteriorates and fluid accumulation occurs

Engineering Contradiction:
ImprovestretchabilityVSAvoidabsorbency of exudate
Core Design Contradiction:
ShapeVSQuantity of substance

Solution Approach 1:

The patent uses a composite structure combining polyurethane film (for stretchability) with hydrophilic colloid particles (for absorbency). The hydrogel layer contains both the elastic polyurethane matrix and water-absorbing hydrophilic colloid, creating a material that simultaneously provides stretchability and exudate absorption capability, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different functional properties to different components of the composite material: the polyurethane film provides mechanical stretchability and elasticity, while the hydrophilic colloid particles provide absorbency. Each component performs its specific function locally within the composite structure, allowing both stretchability and absorbency to coexist without compromising either property.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If hydrocolloids are used as wound-covering material, then absorbency of exudate is improved, but transparency deteriorates and gel-like residues remain on wound surface

Engineering Contradiction:
Improveabsorbency of exudateVSAvoidtransparency
Core Design Contradiction:
Quantity of substanceVSIllumination intensity

Solution Approach 1:

The patent maintains transparency by using a hydrogel formulation where the hydrophilic colloid particles are dispersed within a transparent polyurethane matrix. The hydrogel layer itself remains transparent while the hydrophilic particles provide absorbency, allowing the wound surface to be observed through the material without compromising absorbency capability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent controls the concentration and size parameters of hydrophilic colloid particles within the hydrogel to maintain transparency. By optimizing these parameters, the material achieves sufficient absorbency while keeping the overall structure transparent, preventing gel-like residues from forming on the wound surface.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If hydrocolloids are used as wound-covering material, then absorbency of exudate is improved, but tackiness increases causing pain and damage to regenerated skin

Engineering Contradiction:
Improveabsorbency of exudateVSAvoidtackiness causing skin damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the tackiness parameter by adjusting the composition and concentration of hydrophilic colloid particles within the hydrogel. By optimizing these parameters, the material achieves appropriate absorbency while controlling tackiness to a level that does not cause pain or damage to regenerated skin during replacement.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent distributes hydrophilic colloid particles throughout the polyurethane matrix, creating a uniform structure where absorbency is provided locally by the particles while the overall material properties (including tackiness) are controlled by the matrix composition. This local distribution prevents excessive tackiness concentration that would cause skin damage.

Inventive Principle:
Principle #3Local quality

4Duration of action of stationary object

If PVA hydrogels are used as wound-covering material, then moisture-maintaining ability and transparency are improved, but tackiness is insufficient requiring additional fixation members

Engineering Contradiction:
Improvemoisture-maintaining abilityVSAvoidtackiness for fixation
Core Design Contradiction:
Duration of action of stationary objectVSEase of operation

Solution Approach 1:

The patent creates a composite hydrogel material combining PVA hydrogel (for moisture maintenance and transparency) with hydrophilic colloid particles (for enhanced tackiness). This composite structure provides both the moisture-maintaining properties of PVA hydrogel and the improved tackiness needed for fixation without requiring additional bandages or surgical tapes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent merges the functions of moisture maintenance and enhanced tackiness into a single integrated hydrogel material. By combining PVA hydrogel with hydrophilic colloid particles, the material simultaneously provides moisture-maintaining ability and sufficient tackiness for fixation, eliminating the need for separate fixation members.

Inventive Principle:
Principle #5Merging (Combining)

5Quantity of substance

If alginate gels are used as wound-covering material, then absorbency of exudate and hemostatic effect are improved, but gelation is caused by exudates requiring film covering for moisture maintenance

Engineering Contradiction:
Improveabsorbency of exudateVSAvoidneed for additional film covering
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent uses a composite structure where alginate gel particles are dispersed within a polyurethane hydrogel matrix. This composite provides the absorbency and hemostatic effects of alginate while the polyurethane matrix provides structural integrity and moisture maintenance without requiring additional film covering, as the hydrogel itself maintains the moist environment.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates a multi-functional hydrogel material that simultaneously provides absorbency, hemostatic effect, and moisture maintenance in a single material. The alginate particles provide absorbency and hemostasis, while the hydrogel matrix provides moisture maintenance, eliminating the need for separate film covering and reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hydrogel material exhibits excellent stretchability, effective exudate absorption, and maintains a moist environment for prolonged wound healing, reducing skin irritation and damage during replacement, while allowing observation of the wound surface.

Implementation Method 1

absorbs exudate from wound surface

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

can maintain a moist environment suited for promoting the healing of the wound surface

Methodology Applied
Scientific EffectMoisture permeability: Permeation

Data Source

PatentEP2246073B1Wound-covering hydrogel material
Publication Date: 2015.06.10 TEIKOKU SEIYAKU CO LTD
  • EP2246073B1 patent drawingFigure 1
  • EP2246073B1 patent drawing
  • EP2246073B1 patent drawing

AI summary

A wound-covering hydrogel material which has excellent strechability and absorbs exudates from wounds. It can maintain over long a wet environment which is suitable for accelerating the healing of wounds. There is no fear of causing pain or damaging the regenerated skin when the wound-covering hydrogel material is replaced with a fresh one. The wound-covering hydrogel material prepared by spreading a hydrogel comprising a water-soluble semi-synthetic polymer, glycerol and water, on a laminated two-layer film composed of a polyurethane film and hydrophobic fibers. The covering material has a moisture permeability as measured by the cup method in accordance with JIS Z0208 of 500-2,000(g/m2/24h).