Hydrogen-Based Battery With Proton-Conducting Electrolyte

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Solution Overview

Problem

Current energy storage technologies, such as lead-acid batteries and lithium-ion batteries, face limitations including short lifespan, low energy density, safety concerns, and environmental issues, while fuel cells like PEMFCs require expensive noble metals and pose safety risks due to the use of explosive hydrogen.

Innovation Solution

A battery design incorporating a proton and/or hydronium ion-conducting electrolyte and an anode capable of absorbing hydrogen species, with a cathode substance that forms a redox pair, eliminating the need for gaseous components and using earth-abundant metals to enhance safety and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lead-acid batteries are used for energy storage, then cost is reduced and reliability is improved, but lifespan is short and energy density is low

Engineering Contradiction:
Improvebattery reliabilityVSAvoidbattery lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent changes the chemical parameters of the battery system by using zinc oxide and zinc as the redox pair instead of traditional lead-acid chemistry. This parameter change enables the battery to achieve both high reliability and extended lifespan through reversible zinc oxidation and reduction reactions that occur without degradation of the electrode materials over thousands of cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures including zinc oxide particles embedded in conductive carbon matrices, and zinc metal anodes with protective coatings. These composite structures combine the advantages of different materials to achieve both structural stability for long lifespan and efficient electrochemical reactions for high reliability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium-ion batteries are used for energy storage, then energy density is improved, but safety concerns increase and manufacturing complexity increases

Engineering Contradiction:
Improveenergy densityVSAvoidsafety concerns
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent replaces expensive and hazardous lithium-ion components with abundant, non-toxic zinc-based materials. The zinc oxide and zinc metal used in this battery are inexpensive, non-flammable, and environmentally benign, eliminating safety concerns associated with lithium-ion batteries while maintaining competitive energy density.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent fundamentally changes the electrochemical parameters from lithium-ion to zinc-based chemistry. This parameter change results in aqueous electrolyte systems operating at lower voltages but with enhanced safety profiles, as zinc-based systems do not suffer from thermal runaway, dendrite formation, or electrolyte flammability issues that plague lithium-ion batteries.

Inventive Principle:
Principle #35Parameter changes

3Power

If PEMFCs are used for energy conversion, then power density is improved, but cost increases due to noble metals and safety concerns increase due to explosive hydrogen

Engineering Contradiction:
Improvepower densityVSAvoidsafety concerns
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful aspect of hydrogen storage by using zinc metal as a solid hydrogen carrier instead of storing gaseous hydrogen. The zinc metal safely stores hydrogen in its metallic lattice structure, eliminating explosion risks while enabling high power density through controlled electrochemical reactions at the zinc anode.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent eliminates expensive noble metal catalysts by using zinc-based electrochemistry that does not require Pt or other precious metals for the oxygen reduction reaction. The earth-abundant zinc and zinc oxide materials provide both high power density and cost-effectiveness, making the battery commercially viable without relying on scarce resources.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of manufacture

If conventional batteries are used, then ease of manufacture is improved, but environmental harm increases due to toxic components

Engineering Contradiction:
Improvemanufacturing easeVSAvoidenvironmental harm
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent replaces toxic lead and lithium components with abundant, non-toxic zinc materials that are environmentally benign. Zinc oxide and zinc metal are naturally occurring substances with low environmental impact, eliminating the need for complex hazardous material handling and disposal procedures while maintaining ease of manufacturing through simple aqueous electrolyte systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the chemical composition parameters from toxic heavy metals to environmentally friendly zinc-based materials. This parameter change enables the use of aqueous electrolytes instead of organic solvents, further reducing environmental harm while maintaining manufacturing simplicity through well-established wet chemistry fabrication techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery achieves high energy and power density, long cycle life, and safety by avoiding gaseous components and utilizing environmentally friendly materials, with fast charging and discharging capabilities suitable for grid-scale and vehicle applications.

Implementation Method 1

an electrolyte capable of conducting protons and/or hydronium ions

Methodology Applied
Scientific EffectProton conduction:

Implementation Method 2

an electrolyte capable of conducting protons and/or hydronium ions

Methodology Applied
Scientific EffectHydronium ion conduction:

Implementation Method 3

an anode comprising a material capable of absorbing protons and/or hydronium ions

Methodology Applied
Scientific EffectHydrogen absorption:

Implementation Method 4

a cathode substance that forms a redox pair

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS11923582B2Hydrogen-based battery
Publication Date: 2024.03.05 NEWSOUTH INNOVATIONS PTY LTD
  • US11923582B2 patent drawing
  • US11923582B2 patent drawing
  • US11923582B2 patent drawing

AI summary

Disclosed herein are batteries and methods of making batteries. The batteries disclosed herein generally comprise a cathode, an electrolyte capable of conducting protons and/or hydronium ions, and an anode comprising a material capable of absorbing protons and/or hydronium ions, wherein (i) the cathode is in contact with a cathode substance, or (ii) the electrolyte comprises a reduced cathode substance, or (iii) the cathode is in contact with a cathode substance and the electrolyte comprises a reduced cathode substance, and wherein the cathode substance is an oxide of one or more metals or an oxide of a halide.