Cone-Shaped Hydrogen Bladder Storage for Stable Moderate Pressure

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing hydrogen storage systems are limited by the need for high-pressure tanks, which are expensive and not easily relocatable, or rely on geologically specific salt caverns that restrict location flexibility, while current above-ground structures are too costly for large-volume storage.

Innovation Solution

A cone-shaped bladder system supported by a skeletal structure, using a flexible membrane and a secondary bladder to maintain pressure and purity, with optional ballonets or water injection to stabilize pressure, allowing for low to moderate pressure storage of hydrogen in a flexible and cost-effective manner.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-pressure tanks are used for hydrogen storage, then storage density is improved, but cost and relocatability deteriorate

Engineering Contradiction:
Improvehydrogen storage densityVSAvoidconstruction cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent uses a flexible bladder made of composite materials to contain hydrogen at low pressure. The bladder can be filled and emptied repeatedly without permanent deformation, replacing rigid high-pressure metal tanks. This flexible membrane approach allows large-volume storage without requiring expensive high-pressure containment structures.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention changes the pressure parameter from high-pressure (350-700 bar) to low-pressure (near atmospheric) storage. By accepting lower storage density in exchange for using simple flexible bladders instead of complex high-pressure vessels, the system achieves cost-effective large-volume storage suitable for utility-scale applications.

Inventive Principle:
Principle #35Parameter changes

2Volume of stationary object

If salt caverns are used for hydrogen storage, then large-volume storage is achieved, but location flexibility deteriorates

Engineering Contradiction:
Improvestorage volumeVSAvoidlocation flexibility
Core Design Contradiction:
Volume of stationary objectVSAdaptability or versatility

Solution Approach 1:

The flexible bladder can be deployed in various above-ground locations without requiring specific geological formations like salt domes. The system can be installed at hydrogen production sites, distribution hubs, or consumption points, providing location flexibility that underground caverns cannot offer.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention transitions from underground three-dimensional cavern storage to above-ground storage using flexible bladders that can be positioned on surfaces. This dimensional change from subterranean to surface-level storage enables deployment in diverse geographical locations without excavation or geological constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If above-ground structures are used for large-volume gas storage, then relocatability is improved, but construction cost deteriorates

Engineering Contradiction:
ImproverelocatabilityVSAvoidconstruction cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The flexible bladder is a simple, lightweight structure that can be easily transported and reinstalled at different locations. Unlike rigid above-ground steel tanks that require heavy foundations and complex installation, the flexible membrane system can be deployed quickly with minimal infrastructure, dramatically reducing construction costs while maintaining relocatability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The flexible bladder uses inexpensive composite materials that can be replaced if needed. Rather than investing in permanent, expensive above-ground steel structures, the system employs cost-effective flexible containers that achieve the same function at a fraction of the cost, making large-volume storage economically viable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of manufacture

If flexible membrane is used for storage, then cost is reduced, but pressure stability deteriorates

Engineering Contradiction:
Improveconstruction costVSAvoidpressure stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The system incorporates pressure sensors and control mechanisms that monitor bladder pressure and adjust gas flow accordingly. When pressure drops, the system automatically adds gas; when pressure rises, gas is released. This feedback control maintains stable pressure despite the flexible nature of the bladder, resolving the contradiction between using cheap flexible materials and maintaining pressure stability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The flexible bladder system is designed to self-regulate pressure through its physical properties and integrated control systems. The bladder's elasticity and the automated gas injection/venting mechanisms work together to maintain pressure within acceptable ranges without requiring external intervention, achieving pressure stability inherent to the system design.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables large-volume hydrogen storage at lower pressures, reducing construction and operational costs, and facilitating relocation, while maintaining gas purity and pressure stability, suitable for utility-scale energy storage.

Implementation Method 1

a cone-shaped bladder system supported by a skeletal structure, using a flexible membrane

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

with optional ballonets or water injection to stabilize pressure

Methodology Applied
Scientific EffectPressure stabilization:

Implementation Method 3

with optional ballonets or water injection to stabilize pressure

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Data Source

PatentUS20260078872A1Moderate-pressure large-volume hydrogen storage system
Publication Date: 2026.03.19 MORNINGSTAR POWER INC
  • US20260078872A1 patent drawing
  • US20260078872A1 patent drawing
  • US20260078872A1 patent drawing

AI summary

A gas storage system which stores large volumes of a gas in a structure at a relatively low to moderate pressure ranging from about 3 atmospheres to about 50 atmospheres. The structure may include a Skeleton with a Skin and may be shaped like a Tipi. The gas may be contained within an interior, collapsible bag. The structure may be part of a water collection system. The Skin may reside within the Skeleton, or it may cover the Skeleton. A low-cost, pressurized gas storage vessel may have a volume greater than 10 m3 and operate between 3 and 50 atmospheres and between −40 and 100 degrees centigrade and have a skin to contain the pressure and limit leakage of the stored gas. The skin may be a flexible, multi-layer membrane.