Hydrogen-Burning Torch Heating for Lightweight Fuel Delivery Systems

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Solution Overview

Problem

Existing hydrogen heating apparatus for gas turbine engines are bulky and heavy, necessitating a more compact and lightweight solution for efficiently heating liquid or gaseous hydrogen to appropriate temperatures for use as a fuel.

Innovation Solution

A heating device comprising a conduit with hydrogen-burning torches arranged to heat the fluid flow and a conduit geometry that stabilizes the flame, combined with a heating apparatus that supplies hydrogen and oxygen in a stoichiometric or hydrogen-rich ratio to the torches, and optionally includes a heat-exchanger for further temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heat-exchanger is used to transfer heat from combustion products to hydrogen flow, then hydrogen can be heated to required temperature, but the apparatus size and weight increase significantly

Engineering Contradiction:
Improvehydrogen temperatureVSAvoidapparatus weight
Core Design Contradiction:
TemperatureVSWeight of stationary object

Solution Approach 1:

The patent combines the heating function and hydrogen storage function into a single integrated vessel. The hydrogen storage tank serves dual purposes: storing hydrogen and acting as the heating chamber where combustion occurs directly within the hydrogen flow path. This eliminates the need for separate heat-exchangers and combustion chambers, significantly reducing apparatus weight while maintaining effective heating capability.

Inventive Principle:
Principle #5Merging (Combining)

2Temperature

If a heat-exchanger is used to transfer heat from combustion products to hydrogen flow, then hydrogen can be heated to required temperature, but the apparatus size increases significantly

Engineering Contradiction:
Improvehydrogen temperatureVSAvoidapparatus weight
Core Design Contradiction:
TemperatureVSWeight of stationary object

Solution Approach 1:

The patent combines the heating function and hydrogen storage function into a single integrated vessel. The hydrogen storage tank serves dual purposes: storing hydrogen and acting as the heating chamber where combustion occurs directly within the hydrogen flow path. This eliminates the need for separate heat-exchangers and combustion chambers, significantly reducing apparatus weight while maintaining effective heating capability.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If conventional heating apparatus is used, then hydrogen can be heated, but the device complexity and size increase

Engineering Contradiction:
Improvehydrogen temperatureVSAvoidapparatus complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines the heating function and hydrogen storage function into a single integrated vessel. The hydrogen storage tank serves dual purposes: storing hydrogen and acting as the heating chamber where combustion occurs directly within the hydrogen flow path. This eliminates the need for separate heat-exchangers and combustion chambers, significantly reducing apparatus weight while maintaining effective heating capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hydrogen storage tank is designed to perform multiple functions: storing hydrogen, serving as the combustion chamber, and acting as the heating apparatus. This multi-functionality reduces the number of separate components needed, simplifying the overall system while maintaining effective hydrogen heating capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, efficient, and lightweight means to heat hydrogen to the required temperatures, reducing size and weight while ensuring stable flame operation and precise temperature control.

Implementation Method 1

a hydrogen-burning torch arranged to heat the flow of fluid between the device input and the device output by flame-heating

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

a heat-exchanger used to transfer heat from resulting combustion products to the remainder of the input flow of hydrogen in order to vaporise and/or heat it

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentEP4617562A1Heating device, heating apparatus and apparatus for providing a flow of heated gaseous hydrogen
Publication Date: 2025.09.17 ROLLS ROYCE PLC
  • EP4617562A1 patent drawingFigure 1~2
  • EP4617562A1 patent drawingFigure 3~4
  • EP4617562A1 patent drawingFigure 5~6

AI summary

A heating device (100) comprises a device input (102) and a device output (104), a conduit (109) for conducting a flow of fluid from the device input to the device output, a hydrogen-burning torch (106A) arranged to heat the flow of fluid between the device input and the device output by flame-heating, and a spark ignitor (108A) arranged to light the torch. The heating device may be used to heat a flow of supercritical hydrogen derived from a store of liquid hydrogen to provide a flow of gaseous hydrogen. The device may be used in a fuel delivery system for a hydrogen-burning gas turbine engine, providing a weight saving compared to a hydrogen fuel delivery system having a fuel pre-heater which includes a heat-exchanger.