Hydrogen Transport via Hydrocarbon Carriers

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Solution Overview

Problem

Current methods for transporting hydrogen are inefficient and costly due to the high energy consumption in compression and the need for expensive pressure vessels, with hydrogen also causing embrittlement of storage and transport vessels.

Innovation Solution

The method involves hydrogenating hydrocarbons at a first processing facility using hydrogen gas portions, one produced without direct carbon emissions and the other with direct emissions, and then transporting the hydrogenated hydrocarbons to a second facility for dehydrogenation, producing hydrogen gas that can be marketed as 'clean' hydrogen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If hydrogen is transported as compressed gas, then hydrogen can be transported over long distances, but energy consumption increases significantly and expensive pressure vessels are required

Engineering Contradiction:
Improvetransport distanceVSAvoidcompression energy consumption
Core Design Contradiction:
Length of moving objectVSUse of energy by moving object

Solution Approach 1:

The patent changes the physical state parameter of hydrogen from compressed gas to liquid form. By cooling hydrogen to its boiling point (-252.87°C) and below, it transforms into a liquid that can be transported at lower pressures while maintaining high density, thereby reducing compression energy consumption while enabling long-distance transport.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes the phase transition of hydrogen from gas to liquid state through cooling. This phase change allows hydrogen to be transported in a condensed form that requires less compression energy and can be stored in less expensive containers compared to high-pressure gaseous hydrogen.

Inventive Principle:
Principle #36Phase transitions

2Length of moving object

If hydrogen is stored and transported as compressed gas, then hydrogen can be moved to different locations, but expensive pressure vessels are required

Engineering Contradiction:
Improvetransport distanceVSAvoidcost of pressure vessels
Core Design Contradiction:
Length of moving objectVSEase of manufacture

Solution Approach 1:

By changing hydrogen to liquid state through temperature reduction, the patent eliminates the need for high-pressure containment. Liquid hydrogen can be transported in insulated cryogenic tanks that are less expensive than high-pressure vessels, reducing manufacturing costs while maintaining transport capability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If hydrogen is stored in containment vessels, then hydrogen can be transported, but hydrogen molecules escape through vessel walls and cause embrittlement

Engineering Contradiction:
Improvehydrogen containmentVSAvoidhydrogen embrittlement and leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

By transitioning hydrogen to liquid state, the patent reduces the kinetic energy of hydrogen molecules, minimizing their ability to penetrate vessel walls and cause embrittlement. Liquid hydrogen requires different containment materials that are less susceptible to hydrogen embrittlement, improving reliability while reducing harmful effects.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces transportation costs and energy consumption, allows for the production of hydrogen that can be marketed as environmentally friendly, and mitigates the embrittlement issues associated with traditional hydrogen transport methods.

Implementation Method 1

hydrogenating a hydrocarbon feed in a hydrogenator, in the presence of the hydrogen gas comprising the first hydrogen gas portion and the second hydrogen gas portion, to form a hydrogenated effluent

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Implementation Method 2

dehydrogenating the portion of the hydrogenated effluent to form a hydrogen gas product and a separated-dehydrogenated effluent

Methodology Applied
Scientific EffectDehydrogenation:

Data Source

PatentUS20250187911A1Methods of transporting hydrogen
Publication Date: 2025.06.12 SAUDI ARABIAN OIL CO
  • US20250187911A1 patent drawing
  • US20250187911A1 patent drawing
  • US20250187911A1 patent drawing

AI summary

A method of transporting hydrogen may comprise providing hydrogen gas comprising a first hydrogen gas portion produced by a method with no direct carbon emissions to the atmosphere and a second hydrogen gas portion produced by a method with direct carbon emissions to the atmosphere; at a first hydrocarbon processing facility, hydrogenating a hydrocarbon feed in the presence of the hydrogen gas to form a hydrogenated effluent; transporting a portion of the hydrogenated effluent from the first hydrocarbon processing facility to a second hydrocarbon processing facility; and at the second hydrocarbon processing facility, dehydrogenating the portion of the hydrogenated effluent to form a hydrogen gas product. On average, a mass flow rate of the first hydrogen gas portion may be at least 90% of a mass flow rate of the hydrogen gas product. The first hydrocarbon processing facility and the second hydrocarbon processing facility may be separated by a distance of at least 100 km.