Hydrogen Cartridge Switching for Accurate Replacement Timing

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Solution Overview

Problem

Hydrogen storage alloys in hydrogen utilization systems make it difficult to accurately determine the remaining hydrogen amount, leading to frequent refueling and hydrogen waste, especially in vehicles where cartridges are replaced early to prevent running out of hydrogen.

Innovation Solution

A hydrogen utilization system that includes a hydrogen cartridge with a storage alloy, allowing it to be used in multiple devices, including mobility and non-mobility devices, and enabling operation with an alternative energy source, such as a general electric power system, to continue functioning even when hydrogen supply is cut off, with a notification system to determine optimal replacement timing based on usage or hydrogen levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If hydrogen is stored in a hydrogen storage alloy, then the cruising distance can be increased, but it becomes difficult to accurately grasp the amount of hydrogen remaining

Engineering Contradiction:
Improvecruising distanceVSAvoidhydrogen remaining amount
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The system performs preliminary action by notifying the user in advance when the hydrogen cartridge should be replaced, based on estimated remaining hydrogen levels. This allows users to plan refueling before hydrogen depletion occurs, resolving the contradiction by providing advance information without requiring real-time precise measurement.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If hydrogen cartridge is replaced at a relatively early timing to prevent running out of hydrogen, then the vehicle can continue operating, but a relatively large amount of hydrogen remains in the used cartridge resulting in waste

Engineering Contradiction:
Improvecontinuous operationVSAvoidhydrogen waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system uses feedback by estimating the remaining hydrogen level in the cartridge and notifying the user when replacement is appropriate. This feedback mechanism allows optimization of replacement timing to balance continuous operation requirements with minimizing hydrogen waste in the replaced cartridge.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If a hydrogen cartridge is used in both first device and second device, then hydrogen utilization efficiency is improved, but the system complexity increases

Engineering Contradiction:
Improvehydrogen utilization efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The hydrogen cartridge is designed with universal compatibility to be used in both mobility devices (first device) and non-mobility devices (second device). This multi-functionality improves hydrogen utilization efficiency by allowing the same cartridge to serve multiple purposes and devices, while the standardized design keeps the added complexity manageable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces hydrogen waste by allowing flexible replacement timing, ensures continuous operation of devices with alternative energy sources, and optimizes hydrogen usage across multiple systems until the cartridge is fully depleted.

Implementation Method 1

a hydrogen cartridge (12) containing a hydrogen storage alloy

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS20240021851A1Hydrogen utilization system
Publication Date: 2024.01.18 TOYOTA JIDOSHA KK
  • US20240021851A1 patent drawing

AI summary

A hydrogen utilization system includes: a hydrogen cartridge containing a hydrogen storage alloy; a first device configured in such a manner that the hydrogen cartridge is attachable to and detachable from the first device, the first device being operable using the hydrogen cartridge as an energy source; and a second device configured in such a manner that the hydrogen cartridge is attachable to and detachable from the second device, the second device being operable using the hydrogen cartridge as an energy source and being operable using another energy source.